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Honda CG125: Battery problem

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Newbiker0507
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PostPosted: 17:10 - 23 Nov 2008    Post subject: Honda CG125: Battery problem Reply with quote

So I'm preparing to do a long journey on my 1998 CG125 and I remove the battery from under the left side cover. I charge the battery using my Oxford charger.
Everything is fine.

I go outside put the battery back in...everything appears fine. However, when I turn the ignition on, it's like the battery is low. I can kickstart the bike, and the battery power seems to perk up, but the horn doesn't work hardly, and I didn't test ride it to see if it charged whilst riding. I brought it inside again to re-check the battery's charged status and it said "Strong" on my charger.

All I know is, now the green neutral light doesn't come on when I turn on the ignition, like the battery is completely dead. I haven't tried to kickstart it again since I re-entered the battery a second time due to it being late at the time and people were asleep.

Any idea what could be wrong?
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MattEMulsion
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PostPosted: 17:19 - 23 Nov 2008    Post subject: Reply with quote

My guess would either be a bad connection to the battery or that the battery is just knackered.
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Newbiker0507
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PostPosted: 17:24 - 23 Nov 2008    Post subject: Reply with quote

THe bad connection thing had occurred to me too, seeing as those annoying plastic things that cover the terminal heads make it almost impossible to see if the connection is secure.

Can I cut those off, or are they there for a specific reason?
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samj6
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PostPosted: 10:56 - 25 Nov 2008    Post subject: Reply with quote

i had this problem too! The usually useless bike shop down the road said it was because i had charged it for too long and the battery had cooked itself but i persuaded them to give me exchange it for another free of charge but this time trickle charged it for 1 or 2 hours instead of the 5 or 6 first time and now it works fine!

Maybe they were right this time? a by the sound of it u've done the same thing.

Cheers,
Sam
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Newbiker0507
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PostPosted: 15:48 - 25 Nov 2008    Post subject: Reply with quote

How do I trickle charge it using an Oxford charger?
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Mr Calendar



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PostPosted: 16:05 - 25 Nov 2008    Post subject: Reply with quote

Newbiker0507 wrote:
How do I trickle charge it using an Oxford charger?

The Oxford bike charger is a trickle charger.
However, not a well made piece of kit.

When you get chance get an Optimate or Accumate charger (same company).
Far more reliable and once charged run the battery through a cycle to prevent overcharging as described above (not sure if Oxford ones do that).

As for the battery it may indeed be damaged.
The cells in a bike battery are, by necessity, small and close together.
So running too high a charge current through it or dropping it can cause them to bend and short.

Plus I take it you've checked the obvious and made sure the fluid level is ok (assuming here it's not a sealed type).

Remember the battery on a CG is not the biggest of things and is only really there to power the lights etc. when the engine is off.

You could check to see if the alternator (charging) is the problem is one of these...
https://www.maplin.co.uk/images/133/10162i0.jpg
£5 from Maplin (click on image)
Lights to show battery voltage (12v approx) and then start engine and rev and should light the other leds if charging (14v approx).
If you've an AVO meter then use that instead and watch the voltage levels.

BTW a fully charged battery should show over 12v on a meter.

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Newbiker0507
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PostPosted: 16:11 - 25 Nov 2008    Post subject: Reply with quote

Sorry I forgot to mention that it is an Oxford charger which does work in stages as you said about the Optimate one.

Basically the bike kickstarts and can tick over, just none of the electrics work very well. The horn is almost non-existent and the light comes on but is very dim. I left the bike ticking over for about 30 mins yesterday expecting it to recharge.

As I said before, there was NO problem with the electrics before I took the battery out and charged it, so I assume all the relevant parts were working normally before e.g. regulator rectifier etc.

Also, the fluid level IS ok I definitely checked that, but the other day, I did notice water on my floor which had leaked from the battery...ould that have something to do with it?
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Mr Calendar



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PostPosted: 16:43 - 25 Nov 2008    Post subject: Reply with quote

Newbiker0507 wrote:
...bike kickstarts and can tick over, just none of the electrics work very well. The horn is almost non-existent and the light comes on but is very dim. I left the bike ticking over for about 30 mins yesterday expecting it to recharge....

A bike on tickover will not charge the battery.
Charging needs revs. Optimum charging depends on the bike but it's in the 3K to 5K range usually. That's why the best way to charge a battery is (a) via a charger or (b) go for a ride.

A quick check. Start the bike and let it tick over. Turn on the headlight. Rev the bike and the headlight should get brighter. If this happens then all should be ok.

However, best checking that liquid you thought was from the battery. Don't put your finger in it, if it is from the battery then it'll be acid.

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Newbiker0507
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PostPosted: 17:07 - 25 Nov 2008    Post subject: Reply with quote

Just gone outside and checked...

I turned the ignition and no neutral light comes on, but as soon as I kickstart the neutral light and headlight come on and they do get brighter when I rev. However, the horn and indicators are still working weakly.
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luke27
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PostPosted: 17:21 - 25 Nov 2008    Post subject: Reply with quote

I think the battery is only a 12v 2.5 ah capacity.
Thats very low capacity and its maintenance type (so you have to check the levels).
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Newbiker0507
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PostPosted: 18:53 - 25 Nov 2008    Post subject: Reply with quote

How long would I need to ride/rev it for for it to charge properly???

Obviously I don't wanna take it too far in case I get stranded...but at the same time I don't wanna sit outside my house revving away as it will piss ppl off.

Cheers
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Thom
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PostPosted: 19:08 - 25 Nov 2008    Post subject: Reply with quote

You've got a kick start and if that fails you can bump it, just go for a 5mile ride (not even that really!) and see what the condition of everything is whilst riding.

I think its only 6v electrics and the cg's ive ridden are terrible at idle/low revs so dont worry unless everythings poorly powered whilst riding.
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luke27
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PostPosted: 01:40 - 26 Nov 2008    Post subject: Reply with quote

I could be wrong but I thought the bike was 12 volt in the 1998 model?

Its got electronic ignition for sure (CDI).

A long time before that the bike was 6 volt for sure.
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Newbiker0507
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PostPosted: 02:14 - 26 Nov 2008    Post subject: Reply with quote

luke27 wrote:
I could be wrong but I thought the bike was 12 volt in the 1998 model?

Its got electronic ignition for sure (CDI).

A long time before that the bike was 6 volt for sure.


It is 12 volt. And it has a kickstart.

But it does say "CDI electronic ignition" on the side..
I did notice that too and it confused me.
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Newbiker0507
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PostPosted: 03:39 - 26 Nov 2008    Post subject: Reply with quote

metalforever wrote:
You've got a kick start and if that fails you can bump it, just go for a 5mile ride (not even that really!) and see what the condition of everything is whilst riding.

I think its only 6v electrics and the cg's ive ridden are terrible at idle/low revs so dont worry unless everythings poorly powered whilst riding.


I went for a five mile ride. The headlight worked fine, but the horn and the indicators didn't.

When I finished I came home, turned the engine off. I turned the ignition back on and lo and behold there was no response from the neutral light, the horn or the indicators...

So while the bike rides as normal (albeit without indicators or a horn) there is definitely some sort of electrical fault. Either the regulator rectifier is not charging the battery, or the battery itself is at fault. I hope it's the latter rather than the former.
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Adamantis
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PostPosted: 11:04 - 26 Nov 2008    Post subject: Reply with quote

This sounds familiar Very Happy

My '91 CG is having battery "issues" (mind you, she has issues full stop. But she starts and runs and, right now, that'll do!). I'm going to assume that it's a peril of commuting in central London with lights on at all times, and that once I charge the battery properly it'll go back to normal.

But it isn't half disconcerting when indicating and the headlight flashes in opposite time to the indicators. And revving it like a demon to get them to flash in the first place...

Love it!

Laura

*Obviously, if I'm being an utter muppet and the flashy headlight is symptomatic of something more serious, please tell me! I'm assuming that it's because there isn't enough power to do both - if I test the indicators in neutral, the little green neutral light flashes as well. Yay!*
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Newbiker0507
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PostPosted: 15:25 - 26 Nov 2008    Post subject: Reply with quote

Newbiker0507 wrote:
metalforever wrote:
You've got a kick start and if that fails you can bump it, just go for a 5mile ride (not even that really!) and see what the condition of everything is whilst riding.

I think its only 6v electrics and the cg's ive ridden are terrible at idle/low revs so dont worry unless everythings poorly powered whilst riding.


I went for a five mile ride. The headlight worked fine, but the horn and the indicators didn't.

When I finished I came home, turned the engine off. I turned the ignition back on and lo and behold there was no response from the neutral light, the horn or the indicators...

So while the bike rides as normal (albeit without indicators or a horn) there is definitely some sort of electrical fault. Either the regulator rectifier is not charging the battery, or the battery itself is at fault. I hope it's the latter rather than the former.


Anyone?
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MattEMulsion
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PostPosted: 09:28 - 27 Nov 2008    Post subject: Reply with quote

You need to do some proper diagnostic kind of work if you want to know what the exact problem is, asking people to give you random advice on the net is not automatically going to solve your problems. You can see your bike, we can't.

It still sounds like a battery or a connection fault to me. And if the headlight works but the horn and indicators don't then it sounds like you have more than one issue, possibly even blown some fuses. The charging system sounds okay from what you have said.

If you don't know what you are doing yourself, why not take it to someone that does or even a proper garage.
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Newbiker0507
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PostPosted: 10:06 - 27 Nov 2008    Post subject: Reply with quote

I spoke to two garages this morning and both of them said it sounds like a blown fuse. I checked the fuse and whaddya know, it's blown.

So I've gotta go and get a new fuse today and see if that does anything.
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Mr Calendar



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PostPosted: 10:20 - 27 Nov 2008    Post subject: Reply with quote

Newbiker0507 wrote:
...I checked the fuse and whaddya know, it's blown....get a new fuse today and see if that does anything.

...and if that blows too then you've got an electrical issue that needs sorting.
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Newbiker0507
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PostPosted: 17:47 - 05 Dec 2008    Post subject: Reply with quote

map wrote:
Newbiker0507 wrote:
...I checked the fuse and whaddya know, it's blown....get a new fuse today and see if that does anything.

...and if that blows too then you've got an electrical issue that needs sorting.


I'm now on my second replacement fuse in as many weeks. What could be causing the electrical problem?

My left front indicator doesn't work either. I changed the bulb and still no luck.
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MattEMulsion
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PostPosted: 21:17 - 05 Dec 2008    Post subject: Reply with quote

Newbiker0507 wrote:
My left front indicator doesn't work either. I changed the bulb and still no luck.

Wiring fault, probably shorting out somewhere too and blowing the fuse?
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Newbiker0507
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PostPosted: 00:03 - 06 Dec 2008    Post subject: Reply with quote

MattEMulsion wrote:
Newbiker0507 wrote:
My left front indicator doesn't work either. I changed the bulb and still no luck.

Wiring fault, probably shorting out somewhere too and blowing the fuse?


How would I find out where?

The problem is now basically that whenever I grip the front brake or step on theback brake, the lights go ridiculously dim to the point of being off.

I couldn't ride to work tonight for safety reasons.
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Old Thread Alert!

There is a gap of 1 year, 173 days between these two posts...

Lhavau
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PostPosted: 12:58 - 28 May 2010    Post subject: CG125 Regulator / Rectifier Model Reply with quote

Hi - I have a 2002 CG125 which is the M1 model I believe, these were spec'd with kickstart and electric, however this bike has been fitted with a replacement engine from an ES4 (2005) model. I have been riding it perfectly well for several weeks, when suddenly one Monday morning it decides not to play. Not so much as a click from the starter, you can't check the lights because they only work when the engine runs. It bump started and I got to work. In the evening I put the battery on my Optimate and it initially rejected it completely. I left it on the charger for a couple of days and when I looked again, it had restored it to working order. In the meantime I had been out and replaced the battery with a new MF sealed one, only £20 so not the end of the world. Now it may have done this before the breakdown, but i'd not noticed it, is that the lights are quite dim at tickover and get very bright on revving. I'm no expert on electronics but note that the regulator unit on the 2002 model is smaller than the 2005 version - would it be a different output from this, or are they the same, or am I talking crap (probably!). I've taken the precaution of spraying all the contacts with WD40 and tightening the terminals. I do note that the battery negative terminal is a very close fit to the petrol tank so I have taken the precaution of tubing some rubber around it just in case it was catching it when falling into one of the many pot holes in the roads (don't get me started on that one!). Thanks,
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Old Thread Alert!

The last post was made 15 years, 209 days ago. Instead of replying here, would creating a new thread be more useful?
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