Resend my activation email : Register : Log in 
BCF: Bike Chat Forums


Brake Caliper issue!

Reply to topic
Bike Chat Forums Index -> The Workshop
View previous topic : View next topic  
Author Message

tutton
World Chat Champion



Joined: 04 Jan 2008
Karma :

PostPosted: 20:48 - 06 Dec 2008    Post subject: Brake Caliper issue! Reply with quote

Right there i was riding along at 30, heard a metal boink noise and lost all front braking.
Couldnt see a issue there and then
Got home and inspected.
Snapped a caliper bolt in half, fluid all over the caliper and the sound of slight rubbing, pictured below
https://i123.photobucket.com/albums/o297/Gfxs/DSC00286.jpg

So my questions are why would it have spit brake fluid all over the caliper, as its stripped the thread in the forks could i stick the bolt through and put a nut locktited on the other end to solve it moving again?

+ where is the bloody bleed nipple? pic below, please tell i how to bleed it?
https://i123.photobucket.com/albums/o297/Gfxs/DSC00285.jpg
____________________
Past: '05 Peugeot XPS '99 Aprillia RS125 '94 FZR600R
Current: '02 ZX636 A1P '51 CCM R30
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

Itchy
Super Spammer



Joined: 07 Apr 2005
Karma :

PostPosted: 20:52 - 06 Dec 2008    Post subject: Reply with quote

You can buy banjo bolts with a bleed nipple attached to it ....

Or you can bleed them (slowly) at the top take you forever and a day though.
____________________
Spain 2008France 2007Big one 2009 We all die. The goal isn't to live forever, the goal is to create something that will. In the end, your life will flash before your eyes. Make sure it is worth watching.
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

tutton
World Chat Champion



Joined: 04 Jan 2008
Karma :

PostPosted: 20:53 - 06 Dec 2008    Post subject: Reply with quote

Itchy wrote:
You can buy banjo bolts with a bleed nipple attached to it ....

Or you can bleed them (slowly) at the top take you forever and a day though.


Dont mean to sound stupid but whats a banjo bolt?
and how at the top would it be done, as the rear calipher has a bleed nipple :S
____________________
Past: '05 Peugeot XPS '99 Aprillia RS125 '94 FZR600R
Current: '02 ZX636 A1P '51 CCM R30
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

djr
World Chat Champion



Joined: 09 Nov 2003
Karma :

PostPosted: 21:11 - 06 Dec 2008    Post subject: Reply with quote

Right see attached pic - have labled the banjo bolt (where the hose goes on, the ????? is what looks like the bleed valve but pics not great quality - some calipers have more then one so check to other side aswell - I have made the mistake before of only bleeding one side and then you end up with really shitty brakes.
 Back to top
View user's profile Send private message Send e-mail Visit poster's website You must be logged in to rate posts

tutton
World Chat Champion



Joined: 04 Jan 2008
Karma :

PostPosted: 21:15 - 06 Dec 2008    Post subject: Reply with quote

https://i123.photobucket.com/albums/o297/Gfxs/DSC00284.jpg

Top view,
that bit you think is the bleed nipple is plastic and squeezable not like the one on the back.
____________________
Past: '05 Peugeot XPS '99 Aprillia RS125 '94 FZR600R
Current: '02 ZX636 A1P '51 CCM R30
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

Itchy
Super Spammer



Joined: 07 Apr 2005
Karma :

PostPosted: 21:16 - 06 Dec 2008    Post subject: Reply with quote

Plastic and squeezable? , you mean its got a dust cap over the top of it?

https://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=250306264365&ih=015&category=10460&ssPageName=STORE:PROMOBOX:ENDSOON#GALLERY
____________________
Spain 2008France 2007Big one 2009 We all die. The goal isn't to live forever, the goal is to create something that will. In the end, your life will flash before your eyes. Make sure it is worth watching.
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

djr
World Chat Champion



Joined: 09 Nov 2003
Karma :

PostPosted: 21:19 - 06 Dec 2008    Post subject: Reply with quote

Itchy wrote:
- My thoughts exactly - i'm not sure what the rubber bit is on the far side but it doesn't have the hex head bit for the spanner/socket to turn so don't look like a bleed valve to me Smile.
 Back to top
View user's profile Send private message Send e-mail Visit poster's website You must be logged in to rate posts

tutton
World Chat Champion



Joined: 04 Jan 2008
Karma :

PostPosted: 21:23 - 06 Dec 2008    Post subject: Reply with quote

That plastic bit aint comin off for shit.
but there is like a thing to use a spanner to undo it, under the plastic bit.
____________________
Past: '05 Peugeot XPS '99 Aprillia RS125 '94 FZR600R
Current: '02 ZX636 A1P '51 CCM R30
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

djr
World Chat Champion



Joined: 09 Nov 2003
Karma :

PostPosted: 21:43 - 06 Dec 2008    Post subject: Reply with quote

right what bike is that caliper off? is it front or rear?
 Back to top
View user's profile Send private message Send e-mail Visit poster's website You must be logged in to rate posts

tutton
World Chat Champion



Joined: 04 Jan 2008
Karma :

PostPosted: 21:44 - 06 Dec 2008    Post subject: Reply with quote

Peugeot xps
or sometimes called a
Peugeot xp6

It is the front caliper.
cheers
____________________
Past: '05 Peugeot XPS '99 Aprillia RS125 '94 FZR600R
Current: '02 ZX636 A1P '51 CCM R30
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

djr
World Chat Champion



Joined: 09 Nov 2003
Karma :

PostPosted: 21:51 - 06 Dec 2008    Post subject: Reply with quote

tutton wrote:
That plastic bit aint comin off for shit.
but there is like a thing to use a spanner to undo it, under the plastic bit.


Right ok - Assuming at the moment you currently have the caliper and it isn't on the bike grab some newspaper or something that you don't care about (note they'll be some brake fluid around which is REALLY bad for paintwork) undo the bleed valve with a spanner and take it out all the way and then you'll see that the rubber cap hads a little bit from it that goes under and then holds it to the threaded part of the valve - once you've taken it out all the way you'll be able to get the cover off (tbh it'd be easier just to lever it off with a screw driver/grab it with pair of pliers but this way might be easier :S).
 Back to top
View user's profile Send private message Send e-mail Visit poster's website You must be logged in to rate posts

tutton
World Chat Champion



Joined: 04 Jan 2008
Karma :

PostPosted: 21:54 - 06 Dec 2008    Post subject: Reply with quote

Yes tis off as in the pics,
and im not overly concerned about bleeding it just yet, as im more concerned why it pissed fluid all over itself when the bolt snapped?!
before i put back on and risk it failing on me...
and whether i can bodge it back on, or will have to get the forks retapped.
____________________
Past: '05 Peugeot XPS '99 Aprillia RS125 '94 FZR600R
Current: '02 ZX636 A1P '51 CCM R30
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

djr
World Chat Champion



Joined: 09 Nov 2003
Karma :

PostPosted: 22:05 - 06 Dec 2008    Post subject: Reply with quote

tutton wrote:
Yes tis off as in the pics,
and im not overly concerned about bleeding it just yet, as im more concerned why it pissed fluid all over itself when the bolt snapped?!
before i put back on and risk it failing on me...
and whether i can bodge it back on, or will have to get the forks retapped.


Right, firstly - can you get some better pictures of what exactly it is that's cracked on the caliper to let fluid out? the picture above isn't clear enough to show it above.

as for tapping the forks - i wouldn't want to - a decent bolt on the other end should work but look on ebay first so see if you can get a replacement fork leg - may be able to get them cheapish off a bike being broken. also if you're worried about your brakes there's a replacement caliper on ebay for your bike - add it to your watch list and tbh if it goes below 40 quid i'd just buy it for piece of mind.
 Back to top
View user's profile Send private message Send e-mail Visit poster's website You must be logged in to rate posts

sickpup
Old Timer



Joined: 21 Apr 2004
Karma :

PostPosted: 23:01 - 06 Dec 2008    Post subject: Reply with quote

Banjo bolt with bleed nipple.

https://i10.ebayimg.com/06/i/000/d9/c1/4f18_1.JPG

Available here and here.

Get a pair of pliers on the rubber bit and rip it off, the bleed nipple is below it.
 Back to top
View user's profile Send private message You must be logged in to rate posts
Old Thread Alert!

The last post was made 17 years, 299 days ago. Instead of replying here, would creating a new thread be more useful?
  Display posts from previous:   
This page may contain affiliate links, which means we may earn a small commission if a visitor clicks through and makes a purchase. By clicking on an affiliate link, you accept that third-party cookies will be set.

Post new topic   Reply to topic    Bike Chat Forums Index -> The Workshop All times are GMT + 1 Hour
Page 1 of 1

 
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum
You cannot attach files in this forum
You cannot download files in this forum

Read the Terms of Use! - Powered by phpBB © phpBB Group
 

Debug Mode: ON - Server: birks (www) - Page Generation Time: 0.07 Sec - Server Load: 0.86 - MySQL Queries: 13 - Page Size: 85.58 Kb