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DEN MONKEY
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PostPosted: 06:55 - 11 Feb 2009    Post subject: Braided lines Reply with quote

Our local bike group is having a tool day where we get together and do basic services etc to help out new comers to riding and give them a few tips.

Looks like there is a few who want to be shown how to change oil and suspension set up etc but figure while there are spare hands, it might be a good chance to do my brake lines.
Has to beat the shit out of trying to bleed them on my own.

So the question is what's a good brand to go with or what are the brands best avoided ?
I've heard to stay away from anodized stuff due to possible failures but I'm not sure that is relevant over here with our perfect weather Very Happy .


Also I don't really need new pads right now but do you think I should do it as a job lot ?

Front and back while I'm at it as far as the lines go or just front ?

Obviously I'll also give the calipers a good clean while I'm in there.

For a 05 zx636 by the way.


Just though maybe this should be in the workshop. Embarassed
Oh well I figure brand queries are general bike too ...who knows Confused
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BanditsHigh
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PostPosted: 07:44 - 11 Feb 2009    Post subject: Reply with quote

Stainless steel lines and anodised fittings are a no no, as they react with each other and the fitting will fail.

You get the same problem with the red/blue alloy oil line fittings and stainless lines if you let damp and salt get to them ... already had two sets disintegrate!!

Either HEL, Goodridge or Earls lines ... basically all the same as far as I know ... I'd go for stainless fittings as well, not the cadmium coated crap ... plastic coating will protect the overbraiding a bit as well, and are easier to clean Thumbs Up
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Wafer_Thin_Ham
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PostPosted: 07:59 - 11 Feb 2009    Post subject: Reply with quote

As said use stainless fittings only.

As for which brand, personally I prefer HEL, but I've also heard good things about Venhill too. Thumbs Up
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S1KE
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PostPosted: 09:05 - 11 Feb 2009    Post subject: Reply with quote

i just got some goodridge ones, with a coloured black sleeve of course!

50 quid of ebay posted, bargain me thinks for both front and back.

i fitted them on my own, took a while but i did it!

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DEN MONKEY
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PostPosted: 10:00 - 11 Feb 2009    Post subject: Reply with quote

looks like Hel are the way to go here in Aus.
Have to be ADR compliant (what ever that is Confused )
Seems goodridge may not be compliant over here?
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S1KE
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PostPosted: 12:36 - 11 Feb 2009    Post subject: Reply with quote

they both seem identical to me, different labels,

either way same sort of price Thumbs Up
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Kickstart
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PostPosted: 13:47 - 11 Feb 2009    Post subject: Reply with quote

Hi

Don't touch those with alloy fittings. Seen a couple of sets fail with people on this forum. One set had just cracked, the other was missing half one of the connections. Both bikes had been ridden to my house. Only advantage they have is that they weigh a gnats less, but you would probably save more weight keeping the oil level on min rather than the max.

Stainless fittings will look better for longer than either cadmium or "chrome" plated fittings. However not really any practical difference in how long they will work for.

Biggest advantage of changing to braided hoses is likely to be that you are forced to bleed the brakes properly (few years ago I used some measuring calipers to check how much various hoses expanded on our bikes, and the 15+ year old rubber hoses on a GPZ500S expanded quite a bit less than the standard fit braided hoses on Charlottes Triumph Thunderbird). Make very sure that you route the lines so they are not rubbing on anything (braided lines seem far more prone to damage from gentle rubbing).

Suspect the ADR (Australian Design Rules) specifies stuff about what they are made from, how they are constructed, etc. Not sure exactly what, but they might well insist that they are swaged (sp) together rather than bolted together (believe this is the case for braided lines in the USA).

All the best

Keith
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McJamweasel
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PostPosted: 18:13 - 11 Feb 2009    Post subject: Reply with quote

Oh come on Keith, we can't have you saying things like that and not backing them up with the photos!
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BanditsHigh
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PostPosted: 20:34 - 11 Feb 2009    Post subject: Reply with quote

This is what happens when alloy fittings are used with stainless lines ... and of course throw in winter riding as well ...

https://i16.photobucket.com/albums/b9/BanditsHigh/OilLineFitting002.jpg

And this is what happens when one of these oil line fittings lets go (luckily in the garage) on a GSX1400 (SRAD needed a wash anyway) ...

https://i16.photobucket.com/albums/b9/BanditsHigh/JealousGSX140001.jpg
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DidierD
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PostPosted: 20:44 - 11 Feb 2009    Post subject: Reply with quote

Nice bit of evidence there BanditsHigh, that should stop people making the same mistakes Laughing

I recently put HEL braided hoses on (stainless + stainless fittings) and they've helped a little bit, makes it a bit smoother braking. But I need to overhaul my calipers or something because they're still a bit timid. Might even just be I need some better pads on it.

... All this means I am NOT the person to be taking advice from Very Happy

...But HEL work fine yes and look nice as well Razz
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BanditsHigh
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PostPosted: 20:56 - 11 Feb 2009    Post subject: Reply with quote

Quote:
Nice bit of evidence there BanditsHigh, that should stop people making the same mistakes Laughing


This has happened to me with both bikes using these types of fittings.

If I remember correctly I got these from HEL, but I must stress that this is not a problem with HEL, it's the fittings themselves.

The anodising is only cosmetic so does nothing to protect the alloy, and in fact the it's scraped when the cut edge of the stainless braided line is pushed into the fitting.

Simon at HEL was fantastic ... he replaced all fittings the first time it happened, and the second time he special ordered nickel plated fittings and again no charge.

I've not put the 14 back on the road yet so can't comment on the nickel plated fittings, but they look very nice and unique compared to all the blue/red fittings out there.

Oh, and Simon also advised me to squirt some WD40 onto the fittings once in a while to prevent the same problem happening again.

All the best ... Barry

P.S. Just remembered the name of the process which causes this failure ... galvanic corrosion!
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Kickstart
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PostPosted: 23:38 - 11 Feb 2009    Post subject: Reply with quote

McJamweasel wrote:
Oh come on Keith, we can't have you saying things like that and not backing them up with the photos!


OK, here you go.

https://www.alfa-pages.co.uk/TempPicture/mikesBrakes.jpg

https://www.alfa-pages.co.uk/TempPicture/HelensBrakes.jpg

All the best

Keith
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BanditsHigh
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PostPosted: 23:43 - 11 Feb 2009    Post subject: Reply with quote

^^^ Excellent Keith ... nice (you know what I mean) to see someone else with the same problem.

It's the exact same problem as well ... corrosion starts between the line and the olive, this then builds up and eventually cracks the olive ... no more clamping action to hold hose onto main fitting.

I think when I do new oil lines with the nickel plated fittings that I'll be putting some silicone sealant on the braided line before I fit it ... hopefully that'll give a seal between the line and the fitting and prevent corrosion Thumbs Up
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Kickstart
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PostPosted: 23:56 - 11 Feb 2009    Post subject: Reply with quote

Hi

The oil cooler on the Bandit has anodised fittings. Personally I would prefer to get some stainless fittings.

Both those brake lines were still holding pressure Shocked . Although the 2nd did weep very slightly if you pulled the brakes and poked the hose at the same time.

All the best

Keith
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DEN MONKEY
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PostPosted: 07:06 - 12 Feb 2009    Post subject: Reply with quote

How the hell do they get away with supplying items which degrade such as this that are paramount to safe riding and get away with it ?

Has anyone who has encountered such a failure taken it up with the supplier/manufacturer ?

Will keep all of this info in mind.

This was from the ebay listing that I have been checking out

HEL only ever use stainless steel fittings for the motorcycle marketplace so we can offer the HEL Lifetime Warranty on all brake line kits. HEL have again changed the industry for the better by informing riders of the dangers of using Aluminium Brakeline fittings on stainless steel hose. When an aluminium fitting is placed on a stainless steel hose and the two parts are contaminated by salt water a reaction takes place between the metals which corrodes the aluminium fitting - Don't settle for anything other than stainless steel....

ebay listing
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Knacker
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PostPosted: 09:58 - 12 Feb 2009    Post subject: Reply with quote

Has just ordered Some HEL brake lines Cheers ham and who else Recomended HEL Lines Thumbs Up
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Wafer_Thin_Ham
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PostPosted: 10:21 - 12 Feb 2009    Post subject: Reply with quote

Marlboro-Matt wrote:
Has just ordered Some HEL brake lines Cheers ham and who else Recomended HEL Lines Thumbs Up


No worries. Thumbs Up
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Knacker
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PostPosted: 10:30 - 12 Feb 2009    Post subject: Reply with quote

Also ordered some new pads and caliper seal kits my brakes seem to be binding like mad

Do these need changing ?

https://i210.photobucket.com/albums/bb259/Squeaky_86_2007/Gix002.jpg
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Wafer_Thin_Ham
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PostPosted: 10:36 - 12 Feb 2009    Post subject: Reply with quote

Marlboro-Matt wrote:
Also ordered some new pads and caliper seal kits my brakes seem to be binding like mad

Do these need changing ?

https://i210.photobucket.com/albums/bb259/Squeaky_86_2007/Gix002.jpg


You can still see the wear lines so they are alright. Wink
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DidierD
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PostPosted: 10:45 - 12 Feb 2009    Post subject: Reply with quote

Yeah they have plenty of life left. Keep checking them though after long ride outs

This is what my back one's looked like last time I changed Very Happy

https://i36.photobucket.com/albums/e2/Dechant/DSC00269.jpg

...I do not reccomend letting them get this low as it can damage the brake disc.
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Kickstart
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PostPosted: 10:50 - 12 Feb 2009    Post subject: Reply with quote

DEN MONKEY wrote:
How the hell do they get away with supplying items which degrade such as this that are paramount to safe riding and get away with it ?


By selling them for race use, when in such a circumstance they are expected to be thrown away before corrosion becomes an issue.

Braided lines alone have issues. They will get rapidly damaged (almost certainly far more so than rubber hoses) if they are routed such that they rub on things.:-

https://www.alfa-pages.co.uk/TempPicture/colsbrake.jpg

All the best

Keith
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DidierD
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PostPosted: 10:51 - 12 Feb 2009    Post subject: Reply with quote

Eek, I'll be checking my lines aren't rubbing as soon as I get a chance.

Cheers Keith Thumbs Up
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