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CLUTCH SPRINGS-how tight?

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stirlinggaz
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PostPosted: 21:26 - 30 Aug 2009    Post subject: CLUTCH SPRINGS-how tight? Reply with quote

Hi all,
im puting a clutch & engine back together.
the manual states a torque value for the center nut but not for the 4 bolts that compress the clutch springs.
the 4 bolts push a plate down on top of the springs, compressing them, just like any other clutch, lol
but how much should i tighten them?
till the springs are fully compressed?
the manual states, just to tighten them in a criss cross pattern, but doesnt tell me how tight to do them up!
cheers,
GAZ
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stinkwheel
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PostPosted: 22:01 - 30 Aug 2009    Post subject: Reply with quote

Assuming they are M6 bolts, around 7.5fl/lb should be about right.

This is not very tight, on a "by hand" torque wrench about same as "just nipped up and no more" after they're screwed fully home.
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I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
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stirlinggaz
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PostPosted: 00:02 - 31 Aug 2009    Post subject: Reply with quote

Embarassed
oh dear, i've tightened them up as much as i can,lol
my torque wrench starts about 20nm, i think.
guess i should loosen them off a bit then?
think there m5 or m6 x 25mm.
so the springs shouldnt be compresssed much then?
cheers,
GAZ
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binge
Emo Kiddy



Joined: 03 Jul 2004
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PostPosted: 00:08 - 31 Aug 2009    Post subject: Reply with quote

The springs should be compressed as far as the bolts will screw in.
They need screwing all the way in, But once they are there, Just nipped up.

After all, They are effectively held in place by the compression of the springs.




Ben
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stirlinggaz
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PostPosted: 00:10 - 31 Aug 2009    Post subject: Reply with quote

thank-you.thats exactly what i have done.
means i dont have to remove the 10 clutch case bolts, AGAIN.
cheers,
GAZ
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finpos
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PostPosted: 17:19 - 31 Aug 2009    Post subject: Reply with quote

Contrary to the above, the clutch springs do a fantastic job of loosening off the bolts if they are not done up tight enough. If you find you're adjusting the clutch far more often than you ought to be doing, take the cover off and marvel at the loose bolts. And the snapped clutch basket, it you are unlucky.

f.
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Timmeh
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PostPosted: 19:26 - 31 Aug 2009    Post subject: Reply with quote

I successfully managed to wreck an NTV clutch by a) not tightening to the correct torque and b) not using threadlock.
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stinkwheel
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PostPosted: 21:56 - 31 Aug 2009    Post subject: Reply with quote

Well most manuals quote 85 inch/pounds for M6 clutch basket bolts. This equals 7ft/lb or 9.6Nm.

ie, not very tight at all.
____________________
“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.”
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
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stirlinggaz
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PostPosted: 22:45 - 31 Aug 2009    Post subject: Reply with quote

f*ck!
this has got me worried now!
originally i had them tightened up till the springs were fully compressed & wouldnt tighten down any more.
then, after thinking about it, i loosened them off a bit.
now i dont know wether to go back in & tighten them up & put some threadlock on....
might just leave it till the engines in the bike & see how it feels,
cheers,
GAZ
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finpos
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PostPosted: 23:21 - 31 Aug 2009    Post subject: Reply with quote

Stupid double post

Last edited by finpos on 23:22 - 31 Aug 2009; edited 1 time in total
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finpos
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PostPosted: 23:22 - 31 Aug 2009    Post subject: Reply with quote

Sounds bad - when you tighten them up, you will eventually compress the springs to the point where the posts that the springs go over are butted up against the pressure plate, so you are getting solid contact and now you can properly use a torque wrench (i.e. you are not trying to torque up against the springs, which would be nonsense). If you've loosened them from that point, I guarantee they will wriggle themselves out again once you start using the engine.

f.
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stirlinggaz
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PostPosted: 09:39 - 01 Sep 2009    Post subject: Reply with quote

hi,
now im confused..... (easily done, lol)
so i should tighten the 5 bolts all the way?
compressing the springs completely?
i have a torque wrench, but the manual doesnt state how tight they should be.
you think i should just tighten them right back up? (AGAIN! lol)
cheer,
GAZ
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finpos
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PostPosted: 10:20 - 01 Sep 2009    Post subject: Reply with quote

in a word, yes! you should be able to feel when the plate bottoms out against the posts, then torque it up - the figure above should be fine.

It's my opinion that people (I include myself in this!) don't do those bolts up tight enough because they are trying to torque them up while the clutch basket is flopping about for lack of a proper clutch holding tool - this throws any torque wrench readings or practiced nipping up.

f.
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stinkwheel
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PostPosted: 12:28 - 01 Sep 2009    Post subject: Reply with quote

finpos wrote:
a proper clutch holding tool


ie. A piece of thick, folded-over rag (a bit of denim is ideal) jammed in the gears/chain to stop it turning.
____________________
“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.”
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
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