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Update: More detail on the Gs' loose tappet noise.

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rob_scott92
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PostPosted: 18:40 - 20 Mar 2010    Post subject: Update: More detail on the Gs' loose tappet noise. Reply with quote

Hi guys,

My tappets (or what i thought were my tappets) have been sounding like they're loose for a while now, i've tried adjusting them a few times but it never really cured it completely. I've always been afraid of overtightening them but when i adjusted them today, they are definately within peramiters and still makes a noise! Evil or Very Mad

Its always worst when its been ridden for about 15 mins (properly warmed up) or something like that, but always seems to be present wether its been ridden or not.
My clutch does rattle a bit too but i know that is a different noise as when i pull the clutch in i'm left with the 'tappet' noise.

Any ideas of what else it could be? Not too costly is it? Laughing

thanks in advance Karma
Rob Thumbs Up

The measurement for the valve clearences is 0.08mm-0.13mm on both inlet and exhaust valves. Would it be worth trying to set it to 0.08 at its tightest? I've been setting them inbetween at about 0.10mm.


Last edited by rob_scott92 on 17:36 - 10 Apr 2010; edited 1 time in total
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-Savage-
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PostPosted: 18:48 - 20 Mar 2010    Post subject: Re: What else sounds like loose tappets? Reply with quote

rob_scott92 wrote:
What else sounds like loose tappets?


Moose jackets?
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rob_scott92
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PostPosted: 18:50 - 20 Mar 2010    Post subject: Reply with quote

Quote:
Moose jackets?


Rolling Eyes Should have known there was bound to be one, but seriously, any suggestions?

moose snappets? Laughing
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Bru
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PostPosted: 18:55 - 20 Mar 2010    Post subject: Reply with quote

Cam chain? How is yours adjusted, and when last did you check?
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rob_scott92
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PostPosted: 18:59 - 20 Mar 2010    Post subject: Reply with quote

Quote:
Cam chain? How is yours adjusted, and when last did you check?


Sorry forgot to say, i did adjust that last week so dont think its that. Its only a couple of thousand miles old too so it hasnt run out of adjustment.

Thanks
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Bru
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PostPosted: 19:04 - 20 Mar 2010    Post subject: Reply with quote

You have adjusted it already, and its only a couple of thousand miles old? The bike, or the chain?

If the noise existed prior to your chain change/adjustment.. are you using oil more than 'normal'? How is your level now? Clutching at straws here, being as I'm on the other side of the internet.
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rob_scott92
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PostPosted: 19:29 - 20 Mar 2010    Post subject: Reply with quote

Quote:
You have adjusted it already, and its only a couple of thousand miles old?


I adjusted it to cancel out the possibility of that being the problem. its the chain thats a few thousand miles old, bike is 28 years and 20, 000 miles old.......Aparrently Laughing

Actually now you mention the oil, this cant be good. A few weeks ago the tappet cover wouldn't move at all, head was totally rounded off. Needles to say it got totally butchered and ended up with a big hole in it, i covered it up with sealant but it didn't seal very well. ended up leaking a load of oil from the hole. please tell me this wont have caused a load of damage Praying

Its got a new tappet cover now btw
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Noxious89123
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PostPosted: 19:59 - 20 Mar 2010    Post subject: Reply with quote

Could just be a normal sound for that bike.

My bike has very tappety valves, but the clearences are all in spec, and the cam chain and CCT are all ok as well. Not causing a problem with the bike, runs sweet and isn't down on power, so it doesn't bother me.
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stinkwheel
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PostPosted: 20:32 - 20 Mar 2010    Post subject: Reply with quote

You haven't said what bike it is.

So, for example. If it's a GPZ500, it's normal primary drive noise which will quieten down if you balance the carbs.

If it's a VFR750, it's a notchy clutch basket.

If it's a superdream it's the camchain sawing it's way out through the front of the engine.

etc. etc.
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rob_scott92
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PostPosted: 20:39 - 20 Mar 2010    Post subject: Reply with quote

Never did it when I first started riding. But it started becoming noticable before this big oil leak so it can't be that. I know loose tappets is nothing to worry about but i was just worried incase it was something other than tappets that'll cause more damage the more I ride it.
After all, the bike is 28 yr old and I've done the most milage on it than any of the previous owners so I am quite pleased with that Very Happy.

It doesn't seem to be low on power either, infact it's probably the best it's ever been whilst I've had it! Laughing

thanks for the info though guys Thumbs Up
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rob_scott92
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PostPosted: 20:42 - 20 Mar 2010    Post subject: Reply with quote

Sorry, it's gs125 as per profile pic. Embarassed
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stinkwheel
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PostPosted: 21:00 - 20 Mar 2010    Post subject: Reply with quote

You could try localising the noise by using a 6" bit of broom handle as a sounding rod. Press the rounded end hard against your ear then press the other end against various bits of the engine. This'll help you to track down where it's coming from.

I've heard a few of the more basic, aircooled suzukis rattling away due to a loose clutch bearing.
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rob_scott92
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PostPosted: 21:18 - 20 Mar 2010    Post subject: Reply with quote

Ok, will give that a try thanks.

If it were to be a loose clutch bearing, would this cause any damage If I just left it? And is it replace the clutch to fix or is it simply a new bearing?
Once I get another bike, I'll give it a bash taking this one apart I think.

Thanks Thumbs Up
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stinkwheel
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PostPosted: 21:48 - 20 Mar 2010    Post subject: Reply with quote

rob_scott92 wrote:

If it were to be a loose clutch bearing, would this cause any damage If I just left it? And is it replace the clutch to fix or is it simply a new bearing?
Once I get another bike, I'll give it a bash taking this one apart I think.

Thanks Thumbs Up


Shouldn't do much harm in the short term.

Just a case of fitting a new bearing but you may need to use bearing fit compound to take up the slack if it's very loose or the new one will rattle just as much.

It is just a guess mind. See where the noise is coming from. When you listen to the top end you ought to be able to hear the valvegear clattering slightly and the camchain whirring.
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Ichy
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PostPosted: 21:50 - 20 Mar 2010    Post subject: Reply with quote

rob_scott92 wrote:
Needles to say it got totally butchered and ended up with a big hole in it


Any chance that some of the broken bits may have fell in to the engine?
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Gazdaman
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PostPosted: 22:04 - 20 Mar 2010    Post subject: Reply with quote

To the untrained ear a blowing exhaust header can sound tappety.

Gaz
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ZRX61
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PostPosted: 22:19 - 20 Mar 2010    Post subject: Reply with quote

Gazdaman wrote:
To the untrained ear a blowing exhaust header can sound tappety.

Gaz

Yup, big hairy arsed Kaw's with a exhaust clamp that isn't quite snug can sound like they are about to blow up.
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andys675
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PostPosted: 23:04 - 20 Mar 2010    Post subject: Reply with quote

gs125's are one of the few bikes i've come across that you can buy a copy cylinder head for as they suffer from the cam wearing into the head
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Robby
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PostPosted: 00:42 - 21 Mar 2010    Post subject: Reply with quote

Don't make a mistake I nearly made before - make sure you're using metric feeler gauges, not imperial. Easy to miscount the zeros on the guage, so you set it to 0.001in instead of 0.1mm.

I would also adjust it down to the tightest permitted clearance, screw and locknut clearances open up with wear.
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Pete.
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PostPosted: 08:38 - 21 Mar 2010    Post subject: Reply with quote

Gazdaman wrote:
To the untrained ear a blowing exhaust header can sound tappety.

Gaz


This....
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Ariel Badger
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PostPosted: 12:42 - 21 Mar 2010    Post subject: Reply with quote

Piston slap and a worn small end both rattle like tappets. Only way to check is a strip-down.
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rob_scott92
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PostPosted: 18:39 - 21 Mar 2010    Post subject: Reply with quote

Quote:
Any chance that some of the broken bits may have fell in to the engine?


This could have been a possiblility but as i said in a previous post i think, the the noise had been going for a while before that happened.
Quote:
To the untrained ear a blowing exhaust header can sound tappety

This did pop into my mind, i wasnt really sure how to check it other than feeling for escaping gases. i did and couldn't find anything. it definately does sound internal though.

Quote:
Don't make a mistake I nearly made before - make sure you're using metric feeler gauges, not imperial. Easy to miscount the zeros on the guage, so you set it to 0.001in instead of 0.1mm.

haha, i did double check when i was doing them so its definately the correct measurement Laughing
Quote:
Piston slap and a worn small end both rattle like tappets. Only way to check is a strip-down.

My uncle did mention possibly worn small end, but once he rode it he thought it was tappets Rolling Eyes
I'll continue to ride it and see if it gets any worse, its been at the same level of noise for a while now.

Thanks for the input guys Karma
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neil.
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PostPosted: 19:36 - 21 Mar 2010    Post subject: Reply with quote

Interesting, I'm having a very similar issue on my YBR - just started a thread here.

Valve clearances are good and there's no gas blowing from my exhaust. I am also investigating the cam chain tensioner as most noise seems to be coming from that area, although I am by no means sure if that's it. Looks easy to remove/check but I'm after second opinions before I do it. Hope it isn't a strip down job. Neutral
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rob_scott92
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PostPosted: 20:14 - 21 Mar 2010    Post subject: Reply with quote

Quote:
I am also investigating the cam chain tensioner


I just had a look at your thread mate and saw you said its done 24,000 miles. thats pretty good going, what year is your ybr?
when i noticed cam chain rattle when i was at about 18,000 miles (give or take) on the GS, it was time for a new chain as the tensioner was at its maximum adjustment. I would suggest checking out the tensioner, and if thats fine then replace the chain with a new one.
Although it does seem strange that it only does it when hot, i think it constantly made the noise when the cam chain was loose on mine Thinking .
You may well be in the same boat as me Laughing

Hope you get it sorted
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neil.
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PostPosted: 20:19 - 21 Mar 2010    Post subject: Reply with quote

It's a 2005/6 model. Replacement cam chain/sprocket looks straightforward apart from the crankshaft sprocket which needs some sort of press to remove it. Looks like it's all possible with the engine still in the frame too... Hmm. I really hope it is the CCT! Good luck with yours!
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