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Tokico 6 pots, what winter does....

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bacon
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Joined: 09 Jan 2009
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PostPosted: 14:47 - 13 Apr 2010    Post subject: Tokico 6 pots, what winter does.... Reply with quote

I got the zx7r in december, it was clearly a summer toy before me as the original downpipes were spotless, they are known to rust rotten at the hint of rain. Over winter I regulary took the calipers off, pads out and gave them a clean with a tooth brush and brake cleaner just so you know i didnt completely neglect them.

I decided my front and rear brakes on my zx7r needed an overhaul, they felt spongy and the brakes were quite frankly shit.

so..... Rebuild time, and got some hel braided lines at the same time.

Here are some photos of the front calipers (left the rear caliper pics on pc at uni but they were in a similar condition)

https://img.photobucket.com/albums/v218/mikejbry/7r/07042010628.jpg

https://img.photobucket.com/albums/v218/mikejbry/7r/07042010629.jpg

https://img.photobucket.com/albums/v218/mikejbry/7r/07042010630.jpg

https://img.photobucket.com/albums/v218/mikejbry/7r/08042010642.jpg

As you can see, road salt and dust had gotten behind the seals and pushed them outwards into the pistons, hence why some of the seals were bulging out with the piston in use

Gave them a clean, then used red rubber grease in the seal grooves, refitted the brake seals, need to order some dust seals, only 2 out of 12 were salvable so i may as well order complete set

https://img.photobucket.com/albums/v218/mikejbry/7r/08042010644.jpg

I did remove the bits of dirt in the top pot btw!

https://img.photobucket.com/albums/v218/mikejbry/7r/07042010632.jpg

Refitted it all together, fitted braided lines, job done, the brakes work now, and are much stiffer at the lever!

https://img.photobucket.com/albums/v218/mikejbry/7r/08042010645.jpg

So yeah, winter rapes brakes Mr. Green Thumbs Up
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L4Isoside
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Joined: 08 Mar 2010
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PostPosted: 14:52 - 13 Apr 2010    Post subject: Reply with quote

Maybe i should take alook at mine, not working their best esp after my winter commute!
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bacon
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PostPosted: 16:04 - 13 Apr 2010    Post subject: Reply with quote

L4Isoside wrote:
Maybe i should take alook at mine, not working their best esp after my winter commute!


yeah always worth cleaning them out anyway i think, will try and do these regulary from now on after seeing the state they were in

though i hear people with these tokico 6 pots in particular have issues with winter and shite getting behind the dust seals and corroding and what not, so if you have a bike with these and have ridden through bad weather they may well need a good clean like mine Thumbs Up
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Ant132
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Joined: 18 Nov 2007
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PostPosted: 16:54 - 13 Apr 2010    Post subject: Reply with quote

I did mine at the weekend, they were dragging quite badly every few days which required a quick strip and clean as far as i could get without removing the retaining pins as they were f*cked. Finally got them out Saturday, a complete strip and clean, new pads, new fluid and bleed. Sorted! Thumbs Up
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L4Isoside
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Joined: 08 Mar 2010
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PostPosted: 17:01 - 13 Apr 2010    Post subject: Reply with quote

bacon wrote:
L4Isoside wrote:
Maybe i should take alook at mine, not working their best esp after my winter commute!


yeah always worth cleaning them out anyway i think, will try and do these regulary from now on after seeing the state they were in

though i hear people with these tokico 6 pots in particular have issues with winter and shite getting behind the dust seals and corroding and what not, so if you have a bike with these and have ridden through bad weather they may well need a good clean like mine Thumbs Up


Think mine just have 2 each side, not 3 but they are defo Tokico.

Ill have to get out the haynes and spend a few hours on it sometime Laughing
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Maruchino
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Joined: 02 Jul 2009
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PostPosted: 18:44 - 13 Apr 2010    Post subject: Reply with quote

did you have to replace the seals? if so where did you purchase them from?
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bacon
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PostPosted: 23:08 - 13 Apr 2010    Post subject: Reply with quote

Maruchino wrote:
did you have to replace the seals? if so where did you purchase them from?


the brake seals were fine, dust seals were what was shagged and for now i haven't put any in.... you can get pattern parts from wemoto at £5 per piston for brake seal and dust seal, oem is £5 per dust seal alone! total rip.

L4Isoside its defo worth a go, its not difficult either, just time consuming more than anything Thumbs Up
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