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Top tip for sorting leaking fork seals - without removing

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Blue_SV650S
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Joined: 27 Nov 2008
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PostPosted: 19:53 - 11 Oct 2010    Post subject: Top tip for sorting leaking fork seals - without removing Reply with quote

I was given this top tip by a couple of people now, but have only just needed to try it out for real ... anyway ..

You can do this with the forks still on the bike, so real easy to try.

Basically it seems fork seals on a muddy bike can start weeping but not actually be knackered.

Basically crud gets in the seal and prevents it sealing. I have dismantled my forks before and simply cleaned the seal, then re-assembled fork and the seal works fine ... but I have to say that is a right fag!!

Thankfully you don't need to do all that, you can clean them out by simply moving the dust seal up/down the leg, exposing the main seal. Then all you do is slip a thin feeler gauge under the seal (i.e. between the fork tube and the seal lips) and work your way round the seal, sliding/scooping the feeler out and wiping crud off regularly.

When no more crud comes out, you are done ... clean the dust seal too, slip it into place and you are all done!! Thumbs Up

Clearly if your seals are knackered, they are knackered, but this has to be worth a try next time yours start leaking ....

Worked on mine!! Cool
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Last edited by Blue_SV650S on 21:03 - 11 Oct 2010; edited 1 time in total
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stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
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PostPosted: 20:25 - 11 Oct 2010    Post subject: Reply with quote

Seen the same thing done by wrapping a bit of old 35mm film with the slots cut off one edge tightly round the fork leg and pushing it down past the seals.
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DJMerritt
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Joined: 18 Oct 2010
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PostPosted: 19:55 - 18 Oct 2010    Post subject: Reply with quote

Ya those things would work perfectly fine but if you guys don't have any of that laying around you can pick up a product called sealmate it is specifically designed for getting the dirt and debris out of the fork seals so they no longer leak. check em out on www.sealmate.net or Google search it they are also on you tube search for sealmate. Or you can pick it up at any of the motorcycle shops.
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Blue_SV650S
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Joined: 27 Nov 2008
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PostPosted: 20:43 - 18 Oct 2010    Post subject: Reply with quote

DJMerritt wrote:
Ya those things would work perfectly fine but if you guys don't have any of that laying around you can pick up a product called sealmate it is specifically designed for getting the dirt and debris out of the fork seals so they no longer leak. check em out on www.sealmate.net or Google search it they are also on you tube search for sealmate. Or you can pick it up at any of the motorcycle shops.


Smells a bit like Spam (first post being a product post) ... but as it is 100% relevant to this thread, I think it is OK Thumbs Up

Neat little device that probably works quite well - it is essentially doing what I did with my feeler gauges, but where it is shaped, probably with a bit less faffing to catch the muck and get it out.

{click click click}

Not sure I'd pay £7.28 for it though!! Shocked

https://cgi.ebay.co.uk/Seal-Mate-Forks-KFX-KMX-DR-RM-YZF-KTM-WR-CR-CRF-YZ-DRZ-/150478759788?pt=UK_Motorcycle_Parts&hash=item23093ba76c
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weasley
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Joined: 16 Oct 2010
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PostPosted: 22:02 - 19 Oct 2010    Post subject: Reply with quote

I did exactly this with a thin feeler gauge on my KDX 125 when one leg was badly weeping. A load of crud came out and it's as good as new now!
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silky666
Captain Rulebook



Joined: 28 Aug 2006
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PostPosted: 12:13 - 20 Oct 2010    Post subject: Re: Top tip for sorting leaking fork seals - without removin Reply with quote

Blue_SV650S wrote:
I was given this top tip by a couple of people now, but have only just needed to try it out for real ... anyway ..

Basically it seems fork seals on a muddy bike can start weeping but not actually be knackered.

Thankfully you don't need to do all that, you can clean them out by simply moving the dust seal up/down the leg, exposing the main seal. Then all you do is slip a thin feeler gauge under the seal (i.e. between the fork tube and the seal lips) and work your way round the seal, sliding/scooping the feeler out and wiping crud off regularly.

Worked on mine!! Cool

And not a single nod to those that gave you that tip and were greeted by one of your typical "I aint listening to you, your name is Silky and you are ghey and I know better than you" responses.
.......... or maybe that was just my insecure head saying that !?

Simply cut and paste the following into your original post:
'Thanks to the mechanical legend that is Silky666 - without his mature and sage like advice I dont know where I would be'

Cheers Thumbs Up
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Blue_SV650S
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Joined: 27 Nov 2008
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PostPosted: 23:22 - 20 Oct 2010    Post subject: Reply with quote

I guess you can take claim to some sort of ownership as you were one of the original planters of the idea seed ...

But it took watering and nurturing by people that actually knew what they were on about before it grew enough to bear fruit!! Wink

I just wish you wouldn't be so ghey and needy about everything!! Mr. Green
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