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SpannerMonkey
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PostPosted: 18:26 - 25 Oct 2010    Post subject: Issues already =( Reply with quote

Okay, So it turns out my Suzuki GN250 wasn't as good a condition as I first thought.
Air filter was torn and has bugs, mud, and bits of sweet wrapper in it, as well as the screws holding the airbox cover on were RUSTED on to plastic (Which says to me it hasnt been touched for years)
oil is thick, black and below the limit (Topping up asap) which also says to me oil filter hasnt been changed in ages.
Plug isnt too bad but is a bit whitish so going to go for a colder plug
I doubt valve clearances have ever been checked let alone adjusted.

The bike at the moment HAS done 80mph on the motorway downhill
but on flat I can get 72-75... with a passenger it will SLOWLY creep to 70 but a slight hill slows it to 60.
Reckon a good service will help it a lil? =P
I'm hoping for 75 with a passenger and 80 solo on flat... But maybe I'm being optimistic Rolling Eyes
the bike has done 16,000 on a '90 plate and the clutch friction plates are about to be changed (As the clutch is slipping when I change gear but grips after 2 seconds)
What else would you say needs doing?
Anyone local in the west midlands who could do my valve clearances? =P I've been quoted 35 quid at a garage for a 4 valve single, is this an okay price?
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Digit
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PostPosted: 19:21 - 25 Oct 2010    Post subject: Reply with quote

A bit slow, but that could be down to needing sorting.
Well it's a four valve head so I suppose £35 is reasonable in today's prices, but DIY is much cheaper.

Roy.
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SpannerMonkey
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PostPosted: 19:29 - 25 Oct 2010    Post subject: Reply with quote

Digit wrote:
A bit slow, but that could be down to needing sorting.
Well it's a four valve head so I suppose £35 is reasonable in today's prices, but DIY is much cheaper.

Roy.

the valves are at a wierd angle, I spent nearly 15 minutes just trying to get the 0.04mm feeler gauge in and then it slipped straight back out. Lots of swearing ensued...
my tools are limited too so I couldnt rotate the rotor.
I had to put the bike in gear and try to push it till the lines marked up. the valves are at an almost 45 degree angle but the inspection bit for them doesnt give you any manuevering room in there.
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SpannerMonkey
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PostPosted: 19:31 - 25 Oct 2010    Post subject: Re: Issues already =( Reply with quote

BLUEX5 wrote:
spannermonkey91 wrote:

the clutch friction plates are about to be changed (As the clutch is slipping when I change gear but grips after 2 seconds)


Try changing the oil and checking the clutch adjustment first. My YR5 clutch was a c*nt for this untill it got clean oil of the correct grade.

Clutch is at the end of it's adjustment near enough. the clutch will pull in with the slightest pull of the clutch lever and there is slack in the cable too (Not much)
and it also bites when you let the lever 1mm or so from full grab of the clutch.
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Digit
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PostPosted: 19:48 - 25 Oct 2010    Post subject: Reply with quote

Yep! Know the problem SM.
I've never managed to do tappets by turning the rear wheel, I always turn the crankshaft.
£35 will buy you the necessary tools to do that.
As reguards the feeler guage there are ways and means. On a lot of guages the case can be unscrewed and the appropriate feeler removed, this will normally help prevent the slipping. Otherwise cut the feeler out and keep it.

Roy.
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SpannerMonkey
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PostPosted: 19:54 - 25 Oct 2010    Post subject: Reply with quote

Digit wrote:
Yep! Know the problem SM.
I've never managed to do tappets by turning the rear wheel, I always turn the crankshaft.
£35 will buy you the necessary tools to do that.
As reguards the feeler guage there are ways and means. On a lot of guages the case can be unscrewed and the appropriate feeler removed, this will normally help prevent the slipping. Otherwise cut the feeler out and keep it.

Roy.

Already had the feeler out =P
0.04 feels like foil lol
Thing is, it's my mum who pays for the repair jobs on the bike and she wants it done by either a reputable person, or by a garage.
She's fine with me doing filter changes and oil change, cable change and that sorta stuff but anything remotely mechanical she doesnt want me doing and to be fair, After trying once and not getting it done, I'd rather know it was done properly too.
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Digit
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PostPosted: 19:56 - 25 Oct 2010    Post subject: Reply with quote

Take it from me my friend, doing it properly and taking it to a garage are not always the same thing!

Roy.
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SpannerMonkey
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PostPosted: 20:04 - 25 Oct 2010    Post subject: Reply with quote

Just a bit of good news, With regards to my oil, I was doing some research and car oil in bikes causes the clutch to slip (Bikes being wet clutch, cars being dry) the person who owned the bike before me is DEFINATELY the type of person to put car oil in it and probably the wrong grade at that =P I'm gunna get me an oil and filter change. See if any clutch is restored =D
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Robby
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PostPosted: 21:12 - 25 Oct 2010    Post subject: Reply with quote

Unfortunately your research is bollocks. The only car oil known to make wet clutches slip is Castrol Magnatec. Lots of us on here have done thousands and thousands of miles using car oil with no ill effects.

However, not enough oil that is totally knackered can cause all manner of problems.
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SpannerMonkey
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PostPosted: 21:15 - 25 Oct 2010    Post subject: Reply with quote

Read up robby =P
https://en.wikipedia.org/wiki/Motorcycle_oil
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Robby
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PostPosted: 21:22 - 25 Oct 2010    Post subject: Reply with quote

Try a few years of experience instead.
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Ichy
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PostPosted: 21:34 - 25 Oct 2010    Post subject: Reply with quote

The GN250 has been around since 1982, do you honestly believe that anyone cared what oil they used back then?

Marketing is a wonderful thing why pay £3 a litre for general engine oil when you can get extra special motorbike oil with added win for just £10 a litre? Wink
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tahrey
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PostPosted: 13:55 - 26 Oct 2010    Post subject: Reply with quote

Interesting ... dare I take that leap?

... maybe when the 4L bottle of Fuchs is used up anyway.

Magnatec is nasty shit, at least according to a couple other guys I've heard talk about it before, one of which was a BSc chem working as an oil tech. Wouldn't be worth using at all if it wasn't for the supposed fancy stuff. Unsurprising it'd ruin your clutch.
(all oil is chock full of polar molecules btw - that stuff that "sticks... like a magnet". it's why it's slippy but hard to get rid of without (opposite-pole) detergent)

My other reading however suggests up-to-date car oils have friction reducing things in and that's why they're contra-indicated for shared-sump bike engines/clutches? The bike formula is actually more primitive... which does sort of add an extra "f***-you" sting when you consider it costs more.
1982, that sort of stuff hadn't even been dreamed of. Most cars still ran on 20w50 full-mineral FFS.

Also I've had 79 on the clock downhill on my 125, and 70 or more on the flat, so I hope your performance improves noticably once you've tuned up Very Happy ... or you were using GPS

PS if all you need to turn the crankshaft is some kind of socket bar or rachet, a suitable socket or bit to remove the crank cover, and another to fit on the shaft bolt, I'd feel right ripped off at paying £35 for all that. £20 all in I'd say, and that's buying them from Halfords, which ain't cheap - but serves a need for emergency purchases.
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Kickstart
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PostPosted: 14:03 - 26 Oct 2010    Post subject: Reply with quote

Hi

Another vote for car oil rarely causing a problem with clutches on bikes.

Certainly at least 3 of our bikes have car oil in them now without any clutch slip issues. Have used fully synthetic car oils without problems as well (currently using a Rock Oil 10W40 semi synthetic).

As to the valve clearances for the GN, they appear to be 0.03~0.08 inlet and 0.08~0.13 exhaust (all measures in mm). 0.04 seems a bit close to the min inlet clearance.

All the best

Keith
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evoboy
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PostPosted: 14:22 - 26 Oct 2010    Post subject: Reply with quote

+1 on car oil.

Never had an issue. Currently using 20w50 Morrisons own brand in the gearbox of the X7 and Castrol GTX in the ZX6.

Seems to be alot of marketing crap in the bike world.
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SpannerMonkey
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PostPosted: 13:26 - 27 Oct 2010    Post subject: Reply with quote

Kickstart wrote:
As to the valve clearances for the GN, they appear to be 0.03~0.08 inlet and 0.08~0.13 exhaust (all measures in mm). 0.04 seems a bit close to the min inlet clearance.

All the best

Keith

that's not the actual issue
It's bending the feeler gauge in there as there is very little room to move about. I have the workshop manual which makes it look so easy, but trust me, It's not! lol
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SpannerMonkey
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PostPosted: 13:28 - 27 Oct 2010    Post subject: Reply with quote

tahrey wrote:
Also I've had 79 on the clock downhill on my 125

I managed to get an indicated 92mph last night! BIIIG downhill and not much wind resistance
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nowhere.elysium
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PostPosted: 13:33 - 27 Oct 2010    Post subject: Reply with quote

spannermonkey91 wrote:

It's bending the feeler gauge in there as there is very little room to move about. I have the workshop manual which makes it look so easy, but trust me, It's not! lol

There's a bit of a knack to it.
Instead of trying to push the feeler gauge in (fnar), try dragging it in from the side: line up the feeler gauge about halfway down the length of it, and draw it into the tappet and toward you at the same time. If there's a notable amount of resistance, then use a thinner gauge. Rinse and repeat.

May not be the generally approved method, but it works OK for me.
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SpannerMonkey
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PostPosted: 13:36 - 27 Oct 2010    Post subject: Reply with quote

nowhere.elysium wrote:
spannermonkey91 wrote:

It's bending the feeler gauge in there as there is very little room to move about. I have the workshop manual which makes it look so easy, but trust me, It's not! lol

There's a bit of a knack to it.
Instead of trying to push the feeler gauge in (fnar), try dragging it in from the side: line up the feeler gauge about halfway down the length of it, and draw it into the tappet and toward you at the same time. If there's a notable amount of resistance, then use a thinner gauge. Rinse and repeat.

May not be the generally approved method, but it works OK for me.

Ocassionally the gauge goes in fine but it slips back out and i struggle to get it back between the tappet and rocker... I need someone who's a little more experienced to attempt it
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SpannerMonkey
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PostPosted: 19:26 - 27 Oct 2010    Post subject: Reply with quote

got 5 litres of semi synth 10/40 oil and a new oil filter, Changin it later on tonight. Got a good 45 mile each way jaunt tomorrow so we'll see how the bike takes to it.
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SpannerMonkey
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PostPosted: 17:43 - 30 Oct 2010    Post subject: Reply with quote

Oil filter and oil replaced, new spark plug too, carb cleaned.
Clutch getting worse, ONly about 200 mile left in it lol
When you replace a clutch do you replace ALL the plates? or just the friction ones?
Also, Do i need the new clutch springs or will my old ones do fine?
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