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Loud Engine Ticking/Rattling on a Kawasaki

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flamegrape
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PostPosted: 08:13 - 12 Apr 2011    Post subject: Loud Engine Ticking/Rattling on a Kawasaki Reply with quote

Does anybody know what could be causing a ticking noise on my bike?

When I pulled the bike out this morning, I started it up and there was a loud ticking noice from (the best I could find) under the petrol tank, more so to the right hand side.

There had been a slight ticking there for some time but very very feint and I was told this was common on Kawasaki's. Apparently it's the Kawasaki Tick. I have a ZX-6R J1. I was riding it Saturday and it was running fine, very smooth but today it was bad. You could hear it in the house through the open window.

When I rolled the throttle/opened the choke further, it got louder/quicker. When I put the choke back, it quietened/slowed slightly so it appears to be in line with engine revs.

I've had to leave it in the garage today because I've no idea what this is and it sounds very bad - I was wondering if anybody had any suggestions/ideas as to what this could be??? Sad

Is this a garage/mechanic job?

Thank you... in advance!!
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Jonny (Riding his Kawasaki ZX6R J1)
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neil.
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PostPosted: 08:30 - 12 Apr 2011    Post subject: Reply with quote

Usual suspects would be valve clearances too great (need adjustment), cam chain worn (check/replace), cam chain tensioner weak/failed (check/adjust if it's a manual one, replace if it's an automatic one), exhaust header/downpipe blowing (possible gasket broken, if so replace, or mountings are loose, so tighten back down).
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flamegrape
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PostPosted: 08:42 - 12 Apr 2011    Post subject: Reply with quote

Thanks neil.

You think it'll be safe to ride to the garage (10 miles'ish) to have them look at it? :\
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Jonny (Riding his Kawasaki ZX6R J1)
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Bezzer
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PostPosted: 09:19 - 12 Apr 2011    Post subject: Reply with quote

Save yourself a few quid before you take it to a garage and check the exhaust headers like Neil mentions, a loose one ticks and gets louder the looser it gets. Easy enough to nip it back up yourself.
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flamegrape
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PostPosted: 09:23 - 12 Apr 2011    Post subject: Reply with quote

I'll take a look at that tonight! Smile
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Jonny (Riding his Kawasaki ZX6R J1)
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Pete.
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PostPosted: 11:28 - 12 Apr 2011    Post subject: Reply with quote

Valve clearances don't open up suddenly so a sudden change won't be that, unless the engine's been oil-starved. It could possibly be the camchain tensioner but the most likely suspect is as neil says a loose exhaust header. These tend to quieten as the engine warms up and will be very pronounced when cold.
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flamegrape
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PostPosted: 12:18 - 12 Apr 2011    Post subject: Reply with quote

Pete. wrote:
Valve clearances don't open up suddenly so a sudden change won't be that, unless the engine's been oil-starved. It could possibly be the camchain tensioner but the most likely suspect is as neil says a loose exhaust header. These tend to quieten as the engine warms up and will be very pronounced when cold.


Thanks Pete.

The oil is spot on, I checked that Sat after my ride and again as soon as I heard it today. The noise was very loud this morning (the engine was cold too) and I didn't give it chance to warm up as I put it straight back away.

I'll run it tonight, get it up to temp and see how it sounds before I do anything else.
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Jonny (Riding his Kawasaki ZX6R J1)
Confused It's one big learning curve right now Sad
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Pete.
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PostPosted: 12:28 - 12 Apr 2011    Post subject: Reply with quote

Give each header a good thump sideways first and see if any rattle.
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132.9mph off and walked away. Gear is good, gear is good, gear is very very good Very Happy
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flamegrape
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PostPosted: 08:08 - 13 Apr 2011    Post subject: Reply with quote

Morning all... just a report back - I checked the exhaust headers last night, all looked secure so I started up the bike. It wasn't starting easily then I noticed some funny fkr turned my petcock off. I put this back on and it started and ran smoothly!!

(Hopefully not a silly) Question: If this was off, could a fuel starved engine (when it was burning the fuel in the lines yesterday have caused this rattling?? Confused
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Jonny (Riding his Kawasaki ZX6R J1)
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neil.
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PostPosted: 08:18 - 13 Apr 2011    Post subject: Reply with quote

Hmm leaner mixture could cause 'pinking' or pre-ignition, so I'd say that's a possibility.
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ZRX61
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PostPosted: 20:07 - 13 Apr 2011    Post subject: Reply with quote

neil. wrote:
Hmm leaner mixture could cause 'pinking' or pre-ignition, so I'd say that's a possibility.


Except with the tap turned off they don't run lean, they misfire & then just stop running when the fuel runs out.
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