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| 0l0dom0l0 |
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 0l0dom0l0 World Chat Champion

Joined: 21 Oct 2009 Karma :  
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 Posted: 08:58 - 16 Jul 2011 Post subject: CBR600F front forks |
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The forks on the cbr I've just picked up are so soft its like being on a sofa. They aren't returning to their full height either I don't think.
The bike is a 1995 registered but is actually a 94 model. However I'm pretty sure the 94 had preload adjuster etc. These forks don't, they have air valves at the top?
Does anyone know what year the forks are from?
Apparently I should be using 10 psi in the forks, which I am and it has improved things but there is still a long way to go. Also I've checked the oil level and that's fine so I'm abit stuck atm!
The bikes also got a slight judder/ chatter from the front end under heavy braking. Could this be from bottoming the forks out? ____________________ CBT Passed: 30/08/2009, Theory Passed: 31/08/2010, Mod 1 Passed: 6/9/2010, Mod 2 Passed: 13/09/2010. Restriction ended 13/09/2012.
Bikes: 2007 Derbi GPR 50, 1998 Yamaha Fazer 600 (written off), 2002 Yamaha Fazer 600, 1994 CBR 600F, 2003 Triumph Daytona 600, Kawasaki ZX6R J1.....Current: 2006 Yamaha FZ6, 1998 Suzuki TL1000R and a Honda VFR 400 NC30. |
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| Vincent |
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 Vincent Banned

Joined: 16 Oct 2006 Karma :    
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| 0l0dom0l0 |
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 0l0dom0l0 World Chat Champion

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| finpos |
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 finpos World Chat Champion
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| kali |
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 kali L Plate Warrior
Joined: 16 Jul 2011 Karma : 
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| Vincent |
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 Vincent Banned

Joined: 16 Oct 2006 Karma :    
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 Posted: 11:38 - 16 Jul 2011 Post subject: |
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| 0l0dom0l0 wrote: | So you think its strip down time then?
What's the best way to keep everything cost effective?
Also what is it inside the fork that wears out that might need replacing? I'll definatly try some heavier oil. Although I don't actually know what year I'm buying parts for!
I was told 5-10 psi with recommended 6. Went to 10 to try and stiffen them up. |
It would be a good time to take the oppurtunity to check the bushes aren't worn. A lot of forks get ignored over time and can make a massive difference to the handling. They're not a very big job to do, (depending on your capabilities), the hardest part is probably removing the stantion from the leg. If they look like they're not coming apart easily, I take mine to the local garage and let them do it. The rest you should be able to sort yourself. There is a bolt that enters from the bottom of the fork leg that holds the damper rod inside. When you go to undo these, they can sometimes just spin with the rod. There are ways of getting them out, the last ones I did, i compressed the forks fully and the bolt came undone - which is strange as a lot of people say that compressing the fork makes no difference and you have to pull the stantion up to get purchase on the bolt It's best to loosen this bolt, and the top cap, while the forks are still in the bike. When you stick new seals on the stantion, be careful as the new seal can easily get damaged. Make sure the stantion is perfectly clean with no rough spots and slide the seal over some clingfilm with some fork oil. Oh, and use Honda seals, not the cheapo ones. I've just bought ome for my Honda and will be doing them over the next few days.
So for a refurbish you'll need:-
Seals, (matbe dust covers too, check condition) Approx £12 if you use HRC
Bushes if the old ones look worn Approx £30 - £40
Springs if the old ones are shorter than the limit allows Apx £40
Oil I'd stick with 10W, if the forks are still soft after a refurb, maybe try a spring spacer. Approx £10
Looking at those costs, it might be cheaper to try and find a good used set of forks but it's a gamble as you know.
if the springs are short you could bodge it with spacers I guess but you'll never get the best out of them.
Anyway, first step is getting the springs out and measuring them, you only need to get the caps off to do this. ____________________ Space Is Deep |
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| temeluchus |
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 temeluchus World Chat Champion

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| 0l0dom0l0 |
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 0l0dom0l0 World Chat Champion

Joined: 21 Oct 2009 Karma :  
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 Posted: 17:24 - 17 Jul 2011 Post subject: |
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Thanks for all the replies.
I've found somewhere online that does Hagon progressive springs for £80 which I'm tempted by, although ideally I want to get a later model front end.
Will see what I fancy. Not fully decided on what to do with the bike yet!
Also the forks are from the original CBR's up to 90, when they changed. Looks like the CAT C must have been a front end smash up. ____________________ CBT Passed: 30/08/2009, Theory Passed: 31/08/2010, Mod 1 Passed: 6/9/2010, Mod 2 Passed: 13/09/2010. Restriction ended 13/09/2012.
Bikes: 2007 Derbi GPR 50, 1998 Yamaha Fazer 600 (written off), 2002 Yamaha Fazer 600, 1994 CBR 600F, 2003 Triumph Daytona 600, Kawasaki ZX6R J1.....Current: 2006 Yamaha FZ6, 1998 Suzuki TL1000R and a Honda VFR 400 NC30. |
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Old Thread Alert!
The last post was made 15 years, 63 days ago. Instead of replying here, would creating a new thread be more useful? |
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