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VFR400 lack of exhaust pressure

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ace-card
Nova Slayer



Joined: 22 May 2011
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PostPosted: 18:50 - 07 Sep 2011    Post subject: VFR400 lack of exhaust pressure Reply with quote

Hi all,

Just got in from trying to help get my mates VFR400 on the road......its had a full strip down and rebuild. We came up against a couple of strange problems today:

1)there is much less pressure coming from the exhaust for the two rear cylinders than there is from the exhaust for the front two. The rear also seems to blow cooler. You can cover the end of the can up with very little consequence;

2)the engine is running Silkolene Super 4 10W40 oil , but upon taking the dipstick out, it seemed to smell slightly fuelly (if there is such a word!!)

With regards to point 1, we took off the exhaust headers for the rear and ensured they are properly sealing onto the manifold (uses tension springs to hold it on so we smeared some extra sealant on to be sure). We thought all the heat and pressure was escaping from there, but this has now been ruled out and the problem persists. As for point 2......weird! Any ideas??? I know there are some genius people out there with some answers! Wink

Cheers guys!
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2007 Skyjet SJ-125, 2001 Aprillia RS125, 1988 Honda CG125, 1997 Yamaha YZF600R
Mama said "life is like a box o' chocolates....have what's nice, then offload the crap to everyone else!" Wink


Last edited by ace-card on 19:49 - 07 Sep 2011; edited 1 time in total
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herulach
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PostPosted: 19:14 - 07 Sep 2011    Post subject: Reply with quote

I've never had to diagnose it myself, but I'm gonna guess piston rings hence low compression and letting petrol into the oil past the piston.

Thats assuming you've checked daft stuff like the rear pistons getting a spark etc.
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finpos
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PostPosted: 19:28 - 07 Sep 2011    Post subject: Reply with quote

One of the back 2 cyls. not firing would kind of explain both - see both the exhaust outlets are getting hot.

f.
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timsmith
Two Stroke Sniffer



Joined: 09 Jun 2011
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PostPosted: 20:04 - 07 Sep 2011    Post subject: Reply with quote

An engine is simply a pump so if less is coming out less is going in (sort of!) do a compression check on all cylinders and also make sure that the rear cylinders are firing. It does sound as if the rear cylinders are letting fuel passed the rings rather than burning it if the oil is starting to smell of petrol. good luck.
Tim
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timsmith
Two Stroke Sniffer



Joined: 09 Jun 2011
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PostPosted: 20:05 - 07 Sep 2011    Post subject: Reply with quote

An engine is simply a pump so if less is coming out less is going in (sort of!) do a compression check on all cylinders and also make sure that the rear cylinders are firing. It does sound as if the rear cylinders are letting fuel passed the rings rather than burning it if the oil is starting to smell of petrol. good luck.
Tim
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Frost
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Joined: 26 May 2004
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PostPosted: 20:34 - 07 Sep 2011    Post subject: Reply with quote

Excess fuel indicates it's not getting burnt. Cold pipes / gases mean nothings getting burnt. Start it up and run it for 20 seconds or so and spit on the rear down pipes, it should sizzle off pretty much instantly just like it does on the front.
If it doesn't then the rears aren't running, or are running badly. Plugs would be the first thing to check, along with seating of the carbs and airbox as these can be hard to get right. Checking around all the pipe joints to make sure nothing is blowing is useful too. Lick the back of your hand and feel about for moving air with that.
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ace-card
Nova Slayer



Joined: 22 May 2011
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PostPosted: 19:14 - 08 Sep 2011    Post subject: Reply with quote

Thanks for all the replies....we did suspect the piston rings due to the fuel smell in the oil....hope not though as that's engine out again and all he wants to do is ride the damn thing! Gonna compression test it tomorrow to rule it out.
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2007 Skyjet SJ-125, 2001 Aprillia RS125, 1988 Honda CG125, 1997 Yamaha YZF600R
Mama said "life is like a box o' chocolates....have what's nice, then offload the crap to everyone else!" Wink
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0l0dom0l0
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PostPosted: 20:23 - 08 Sep 2011    Post subject: Reply with quote

ace-card wrote:
Thanks for all the replies....we did suspect the piston rings due to the fuel smell in the oil....hope not though as that's engine out again and all he wants to do is ride the damn thing! Gonna compression test it tomorrow to rule it out.


The oil will smell a little fuely from time to time.

Is it a 4-2-2 system? If so, then it won't matter if one exhaust is blowing slightly different to the other as the exhaust gases take the path of least resistance.

However, with regards to your second point, make sure the oil level doesn't change as if it increases then petrol is getting into the oil...if that's the case I would suspect its the diaphragm tap. I know this because I had this problem on my CBR Smile
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CBT Passed: 30/08/2009, Theory Passed: 31/08/2010, Mod 1 Passed: 6/9/2010, Mod 2 Passed: 13/09/2010. Restriction ended 13/09/2012.

Bikes: 2007 Derbi GPR 50, 1998 Yamaha Fazer 600 (written off), 2002 Yamaha Fazer 600, 1994 CBR 600F, 2003 Triumph Daytona 600, Kawasaki ZX6R J1.....Current: 2006 Yamaha FZ6, 1998 Suzuki TL1000R and a Honda VFR 400 NC30.
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jimspeed
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PostPosted: 21:03 - 08 Sep 2011    Post subject: Reply with quote

are the carbs all sync'd up? if maybe the rear carbs were closed more than the fronts it would do that too.
I often use an infrared thermometer gun to check header temps on rally cars which gives me an idea of how balacnced the throttles are (better with fuel inj as you know the same amount of fuel is getting injected to each cyl).
it would have to be really really poorly for rings to cause it to not run on those cylinders and you would have lots of blue smoke too
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,"Alpha-9: Is there any correlation between dyno rod and dyno kits?"
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