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Electrical killjoy *Solved*

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killa
Won't Shut Up



Joined: 18 Oct 2004
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PostPosted: 07:43 - 29 May 2012    Post subject: Electrical killjoy *Solved* Reply with quote

Strange electrical problem killed the weekends ride.
My worry is that if I get someone to look over the bike, they have to take the bike apart and i don’t trust dealerships much anymore. The thing is, I have no idea what to do...here is the description.

Started the bike up in the garage, no problem (Never had a problem starting before)
Rode to my girlfriends place, went in, got some water and stuff for the trip.
Came outside...nothing on the key, no power, no servo’s resetting, no dash, nothing.
Suspect the battery.
Call a friend five minutes away, and ask about a charger.
Try the bike again, everything works and I start the bike.
Ride to his and park up, ask him for the charger just in case.
Put the key in, nothing.
Since then, nothing at all. So i checked the fuses, they are fine...check all of the block connectors i can see on the loom and nothing looks out of order.
I turned the key and wiggled the loom coming from the barrel, nothing.

I’m stuck for ideas without testing and i don’t think i can do that.

It is fitted with an alarm but it really isn’t the issue here, the alarm is working perfectly and i’m sure it wouldn’t have this effect on the ignition.

So any help or ideas would be brilliant. Thumbs Up
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Last edited by killa on 07:13 - 30 May 2012; edited 1 time in total
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mitch1
Derestricted Danger



Joined: 31 Oct 2011
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PostPosted: 07:51 - 29 May 2012    Post subject: Reply with quote

make sure the terminals on the battery are clean and tight - and check / clean any earths on the frame.
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map
Mr Calendar



Joined: 14 Jun 2004
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PostPosted: 08:42 - 29 May 2012    Post subject: Reply with quote

First thought was a dodgy kill switch. However, that isn't supposed to take out all the electrics (I know as I've hit it once by mistake when riding in the dark).

Does alarm have an immobiliser feature?

Another idea just occurred is a faulty ignition switch. Once on the old GT you could put the key in and apparently turn it on but wouldn't start. Key needed a little fiddle first to click into position. Touch wood it was sorted with penetrating oil and WD40.

Best of luck, keep us posted as diagnosis may help someone else sometime Thumbs Up
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killa
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Joined: 18 Oct 2004
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PostPosted: 08:58 - 29 May 2012    Post subject: Reply with quote

mitch1 wrote:
make sure the terminals on the battery are clean and tight - and check / clean any earths on the frame.


I forgot to mention it’s a Suzuki TL1000R also.
I didn’t check the battery terminals to be honest, when i tried to remove the battery to charge it, i unscrewed the first screw and the alarm went off, so it knows i’m removing power source. I was thinking surely if the power source had been lost due to a dodgy connection, the alarm would go off.
The immobiliser feature of the alarm wouldn’t kill all electrics would it?
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orac
World Chat Champion



Joined: 25 Sep 2011
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PostPosted: 10:03 - 29 May 2012    Post subject: Reply with quote

i second ignition barrel, i had to dismantel the bottom of one once to clean the contacts. try some wd or similar down the barrel and see what happens
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killa
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PostPosted: 07:16 - 30 May 2012    Post subject: Reply with quote

Went to have a look at the bike last night, the first thing i looked at was the battery terminals.
The green cap that covers the terminals and connector block was loose...i instantly thought i’d found the problem but unfortunately it’s a little more sever than that.
The connector block looked great on the outside but when i pulled it off the ignition and alarm went crazy...it appears that moisture has corroded two pins inside this block so badly, they are like children’s wobbly teeth about to fall out!
No idea what this part is called in particular but I’ll need a replacement.

Hopefully this is it, I’m 99% sure.
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fireyphoenix1...
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Joined: 31 Dec 2010
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PostPosted: 09:04 - 30 May 2012    Post subject: Reply with quote

i admit i know nowlt about TL s and the like but i had the EXACT problems your describing when my starter solenoid failed.
no lights no ignition nothing. it was an intermittant problem too one day it would be fine next wouldnt start Sad

might be worth checking it out
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stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
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PostPosted: 09:23 - 30 May 2012    Post subject: Reply with quote

Yeah, the terminals act like a sacrificial anode.

Seen this quite a lot on bikes, usually the main unswitched live leading up to the ignition switch.

The corrosion can go quite a long way up the wires under the insulation so make sure you cut them back to clean, bright copper. I've seen me have to cut back into the loom and splice in 6-8" of new wire before. If it's really bad and fiddly to get at, I've seen me run a whole new wire in paralell to the loom.

Apply dielectric grease or vaseline to the new terminals to prevent recurrance.
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killa
Won't Shut Up



Joined: 18 Oct 2004
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PostPosted: 11:36 - 30 May 2012    Post subject: Reply with quote

fireyphoenix1989 wrote:
i admit i know nowlt about TL s and the like but i had the EXACT problems your describing when my starter solenoid failed.
no lights no ignition nothing. it was an intermittant problem too one day it would be fine next wouldnt start Sad

might be worth checking it out


This is the badger...the pins on the left are fuked to put it bluntly.

https://media.share.ovi.com/m1/s/3132/61190d4a39d147f9951f2b3f826dfaeb.jpg
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fireyphoenix1...
Brolly Dolly



Joined: 31 Dec 2010
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PostPosted: 21:05 - 30 May 2012    Post subject: Reply with quote

killa wrote:

This is the badger...the pins on the left are fuked to put it bluntly.

https://media.share.ovi.com/m1/s/3132/61190d4a39d147f9951f2b3f826dfaeb.jpg


at least you know what the fault is now Smile glad i could help mate
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