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starter motor problem?

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DrSnoosnoo
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PostPosted: 19:45 - 10 Jul 2012    Post subject: starter motor problem? Reply with quote

Hi everyone, I hope you guys can help me. the other day I come to my bike and turned ignition on, clutch in and start button = nothing. Bump started it to get me and had to leave it for the weekend. I got a battery charger yesterday assuming low voltage for not charging over short distances. Get it charged and get multimeter from work and I plug everything in and again clutch in + ignition = nothing.
This is making me think it's the starter motor. does anybody know how to test if the starter motor? The fuse is fine I checked that. When ignition is pressed the voltage across the battery drops so current is being drawn from somewhere.

Cheers

Edit: the bike is a Kawasaki zzr 600
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Did have: '95 ZZR600 '83 CG125 '97 ZZR1100 '15 Hypermotard 821 SP Do Have: '10 ZX10R
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at106
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PostPosted: 19:57 - 10 Jul 2012    Post subject: Reply with quote

To test the starter motor I would connect a 12v battery directly to it. However the problem is more likely to be the starter solenoid or the side stand switch if your bike has one?
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DrSnoosnoo
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PostPosted: 19:59 - 10 Jul 2012    Post subject: Reply with quote

The side stand switch would cut my bike out when I bump started it though, would it not?
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Did have: '95 ZZR600 '83 CG125 '97 ZZR1100 '15 Hypermotard 821 SP Do Have: '10 ZX10R
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at106
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PostPosted: 20:03 - 10 Jul 2012    Post subject: Reply with quote

snoosnoo wrote:
The side stand switch would cut my bike out when I bump started it though, would it not?


No I think it works in the same way the clutch switch does. If you don't want to connect a battery directly to the s motor, find the positive wire that goes to the starter motor then using a multimeter you can see if the s motor is getting power.
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DrSnoosnoo
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PostPosted: 09:57 - 11 Jul 2012    Post subject: Reply with quote

Thanks for your ideas everyone. I'm going to see if I can get inside the side stand switch tonight and have a look in there. It's parked (if you can call it that) at my girlfriend's so I'll have to bump it and get it home, frustrating!

I'll let you know how I get on.

Sam
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Did have: '95 ZZR600 '83 CG125 '97 ZZR1100 '15 Hypermotard 821 SP Do Have: '10 ZX10R
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DrSnoosnoo
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PostPosted: 10:25 - 12 Jul 2012    Post subject: Reply with quote

Right! I've got some readings:
Disconnected 11 V
Ignition turned on 9-10 V
Begin button 5-6 V ( did these a few times and saw as low as low as 4 V) the bike does not turn over at all

After bump starting it:
at 3 k revs 14 V
Headlights on at 3 k revs 10 V

Can anybody tell me what this could mean?

I think the battery is humped and to test that theory, I'm thinking of connecting my mates care battery to the bike to see if that will turn it over - to prove to myself the battery is at fault (possibly among other things). How stupid an idea is/isn't this?

Cheers
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Did have: '95 ZZR600 '83 CG125 '97 ZZR1100 '15 Hypermotard 821 SP Do Have: '10 ZX10R
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at106
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PostPosted: 11:09 - 12 Jul 2012    Post subject: Reply with quote

Have you tried this, If you don't want to connect a battery directly to the s motor, find the positive wire that goes to the starter motor then using a multimeter you can see if the s motor is getting power when you try and start the bike.
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DrSnoosnoo
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PostPosted: 11:23 - 12 Jul 2012    Post subject: Reply with quote

I've thunk about getting to the starter motor but I don't have the kit to get the tank off the bike. I've got the tool kit for the bike ... you know what, I'll try it tonight, I've helped get the tank off a couple of times and with help from a mate, to do the lifting I should be able to do it. Then I'll try find the starter motor.

Any info about the battery idea though? Is it a stupid idea? I thought batteries have the same voltage but with different capacities and abilities to be drained at different rates. I'd assume a battery that can turn over a 3 litre engine could easily turn over a 600 cc without damaging the bike?
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Did have: '95 ZZR600 '83 CG125 '97 ZZR1100 '15 Hypermotard 821 SP Do Have: '10 ZX10R
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jeddy11
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PostPosted: 11:42 - 12 Jul 2012    Post subject: Reply with quote

If the battery is under 12.5v standing then its knackered if its as low as 11v its lost a cell definately need a new one.

Unplug a lead to the battery and measure it incase anything is dragging the voltage down to be sure.

Running on a knackered battery can also damage regulators and stators etc as it works much harder to try to charge a battery that never will !!
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kernow24
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PostPosted: 11:44 - 12 Jul 2012    Post subject: Reply with quote

You've got a dead / dying battery. If it drops to what you
are saying when you press the starter button, then it would
suggest a couple of cells are dead.

You can hook it up to a car battery, 12v is 12v, regardless
of the size of the battery, just a car battery has a larger capacity
and can have a larger load placed on it. Just don't have the
car running when you do it.

But your battery is fubarred, I'd just replace it.
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DrSnoosnoo
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PostPosted: 12:00 - 12 Jul 2012    Post subject: Reply with quote

Yeah that's what I was thinking, the battery being humped.
The sad thing is that this is the second one that this has happened to.

Reckon a new reg/rec could be in order?
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Did have: '95 ZZR600 '83 CG125 '97 ZZR1100 '15 Hypermotard 821 SP Do Have: '10 ZX10R
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monkeyking118
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PostPosted: 12:12 - 12 Jul 2012    Post subject: Reply with quote

snoosnoo wrote:
Yeah that's what I was thinking, the battery being humped.
The sad thing is that this is the second one that this has happened to.

Reckon a new reg/rec could be in order?


How old have the batteries been when they've died? If you're replacing the battery often it's generally a sign that the reg/rec is failing, but it can sometimes be caused by multiple short journeys not charging the battery enough.

edit: sorry, just realised you'd covered the short journey angle!
Just remembered something on my '96 ninja, which are similar to the zzr's... there was a homemade fix that bridged two connections on the junction box, if this came loose it would not start for love nor money. Sadly I cannot remember what connections it bridged, but I remember I fixed it by opening the junction box and soldering a new bridge between the prongs internally. I'll see if i can dig out my old box and work out what i did. Might be worth looking at the junction box to see if there is anything similar.
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DrSnoosnoo
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PostPosted: 14:51 - 12 Jul 2012    Post subject: Reply with quote

monkeyking118 wrote:
How old have the batteries been when they've died? If you're replacing the battery often it's generally a sign that the reg/rec is failing, but it can sometimes be caused by multiple short journeys not charging the battery enough.


The first battery was what the previous owner had so I don't know. The newer (the recent one) lasted a couple of months and this problems has happened
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I'm Sam; Northern, Ginger, Lover
Did have: '95 ZZR600 '83 CG125 '97 ZZR1100 '15 Hypermotard 821 SP Do Have: '10 ZX10R
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monkeyking118
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PostPosted: 18:40 - 12 Jul 2012    Post subject: Reply with quote

sounding like it could be the reg/rec then.
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promufa
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PostPosted: 19:52 - 12 Jul 2012    Post subject: Reply with quote

You defo have a dead battery and most likely problems with your charging system. Have a look at this thread: https://www.triumphrat.net/speed-triple-forum/104504-charging-system-diagnostics-rectifier-regulator-upgrade.html Some good ways to figure out what's a fault.

Good luck
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DrSnoosnoo
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PostPosted: 09:20 - 13 Jul 2012    Post subject: Reply with quote

So last night I clipped up a car battery and it started first time, so it's not side stand , clutch switches or anything of the like.

Charged the battery again last night, it had 12 volts while charging and the second I took it off, the voltage dropped to 11. Deffo humped battery.

New reg/rec here I come (probably). Oh, and a new battery ... again.
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I'm Sam; Northern, Ginger, Lover
Did have: '95 ZZR600 '83 CG125 '97 ZZR1100 '15 Hypermotard 821 SP Do Have: '10 ZX10R
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promufa
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PostPosted: 10:10 - 13 Jul 2012    Post subject: Reply with quote

Check your stator as well. I did it just like you, got a new r/r but it turns out my alternator is duff...
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DrSnoosnoo
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PostPosted: 10:59 - 13 Jul 2012    Post subject: Reply with quote

If the alternator was duff, it wouldn't charge the battery at all would it not? when at 3k revs, the battery gets up to 14 V
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Did have: '95 ZZR600 '83 CG125 '97 ZZR1100 '15 Hypermotard 821 SP Do Have: '10 ZX10R
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promufa
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PostPosted: 11:08 - 13 Jul 2012    Post subject: Reply with quote

snoosnoo wrote:

...Headlights on at 3 k revs 10 V

Cheers


If the above is true, your alternator seems to not be producing enough current to keep up with the draw of the bike. Th stator does not go at once... As the insulation on the coils fades away it starts leaking onto the frame (ground) or shorts between the 3 individual coils. You get loss of power output before it goes completely dead.

Check the link I posted above, its really simple to check the stator.
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DrSnoosnoo
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PostPosted: 11:31 - 13 Jul 2012    Post subject: Reply with quote

promufa wrote:
snoosnoo wrote:

...Headlights on at 3 k revs 10 V

Cheers


If the above is true, your alternator seems to not be producing enough current to keep up with the draw of the bike. Th stator does not go at once... As the insulation on the coils fades away it starts leaking onto the frame (ground) or shorts between the 3 individual coils. You get loss of power output before it goes completely dead.

Check the link I posted above, its really simple to check the stator.


I will do mate thanks for that link it seems great. It's my birthday on sunday so saturday is going to be a binge so not sure how much opportunity I'll get over the weekend.
I'll update on my progress again
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I'm Sam; Northern, Ginger, Lover
Did have: '95 ZZR600 '83 CG125 '97 ZZR1100 '15 Hypermotard 821 SP Do Have: '10 ZX10R
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