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Welding rods - where from?

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Mr Calendar



Joined: 14 Jun 2004
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PostPosted: 14:49 - 09 Aug 2012    Post subject: Welding rods - where from? Reply with quote

My lad picked up one of the cheapie welders from somewhere like Lidl. I think it's the one from this thread.

Just wondered where was best to get some more welding rods for him from?

It's not the sort of kit I have experience with (never welded in anger myself) so any advice would be useful.

Thanks Thumbs Up
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Mr Calendar



Joined: 14 Jun 2004
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PostPosted: 09:21 - 14 Aug 2012    Post subject: Reply with quote

Bump Bounce!

Anyone? Confused
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lihp
World Chat Champion



Joined: 22 Sep 2010
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PostPosted: 09:24 - 14 Aug 2012    Post subject: Reply with quote

Screwfix, workshop suppliers, halfords etc
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stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
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PostPosted: 09:44 - 14 Aug 2012    Post subject: Reply with quote

Get some scrap and practice.

Warm the rods first (stick them in the oven).

A self-darkening mask lets you see what you're doing and have both hands on the torch.

An agricultural suppliers is a good source of welding rods.

If you know someone who does welding, scrounge some half used rods off them. They are much easier to use.
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Mr Calendar



Joined: 14 Jun 2004
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PostPosted: 10:12 - 14 Aug 2012    Post subject: Reply with quote

stinkwheel wrote:
Get some scrap and practice.

Warm the rods first (stick them in the oven).

A self-darkening mask lets you see what you're doing and have both hands on the torch.

An agricultural suppliers is a good source of welding rods.

If you know someone who does welding, scrounge some half used rods off them. They are much easier to use.

Thanks for the tips.
If he ever lets me near the thing I might give it a try, there's one or two things I'd like to try and fix myself.
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MarJay
But it's British!



Joined: 15 Sep 2003
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PostPosted: 11:16 - 14 Aug 2012    Post subject: Reply with quote

So its an arc then? Arc is actually quite difficult. Mig is obviously the easiest, and Tig is a lot harder.
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Zen Dog
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Joined: 11 Aug 2004
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PostPosted: 11:41 - 14 Aug 2012    Post subject: Reply with quote

If you haven't had any training/don't know what you're looking at, feel free to do anything cosmetic or unimportant, but dont be tempted to do anything where the structural integrity really matters.

Slag inclusion with stick welding is very hard to detect, and almost guaranteed without proper technique. Also, multiple welds create all kinds of weird stresses within the metal. They can only be fully removed by annealing. A load of ships were built during WW2 before this was understood and cracked more or less in half. Get welding rods appropriate for the metal you're welding! Everywhere will have rods for mild steel. (I'd advise on the exact ones but i haven't done it for a while). Stainless/Aluminium/Strange Alloys are a different ball game.

Don't weld anything painted/contaminated with oil if you can help it. And absolutely, under no circumstances weld any anything galvanised. Really dont.

As stinkwheel says, warm the rods, but the warmth is not what is important, the important part is that they are as DRY as possible. For self-darkening masks, I've got one of these and its very good for a cheapy (expensive ones basically have no benefit for stick) -
Parweld Mask

TL:DR version - feel free to make yourself a garden gate, but dont brace your own swingarm!

Zen Dog
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Rogerborg
nimbA



Joined: 26 Oct 2010
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PostPosted: 11:50 - 14 Aug 2012    Post subject: Reply with quote

Bah, I stick welded brackets onto a rear axle for a kit car, and nobody that I heard or would care about died from it. Hand

You'll need to find your own technique, but I find it easiest to "strike" an arc by putting the stick past the workpiece and drawing it backwards.
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reckless_b
Trackday Trickster



Joined: 22 Feb 2009
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PostPosted: 13:02 - 15 Aug 2012    Post subject: Reply with quote

what do you intend to weld, anything really thin is a real pain unless you have had loads of practice, does the power on the welder go really low such as a min of 20 amp, the higher the power you use the easier/bigger the holes will be .
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Dazbo666
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Joined: 06 Jun 2004
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PostPosted: 13:17 - 15 Aug 2012    Post subject: Reply with quote

Got mine as a selection pack of rods from Machine Mart.
I'm sure there are cheaper places, but I bought them as part of a package deal.... and barely used any of them in the 6 months since I bought them Embarassed
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stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
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PostPosted: 15:34 - 15 Aug 2012    Post subject: Reply with quote

It must be said, I bought my Dad an inverter based arc welder and it is not only more portable (about the size of a DAB radio) but way easier to use without blasting holes in stuff. Striking a weld is much easier too.

Apparently you can also use it as the basis of a TIG setup.
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I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
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