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Doing up a mower engine

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karthead
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PostPosted: 09:08 - 20 Sep 2012    Post subject: Doing up a mower engine Reply with quote

Hi all,
I'm building a motorized scooter for a metal project, and was hoping i could get some advice in regards to doing up the engine, i.e giving it more power, and make it reach higher rpms.

You all know what it's like? Whenever I mow the lawn I lift the throttle lever up and down real quick to rev it for shits n giggs, and of course I can barely hear a change in rpm. I want it to rev likea real 2-stroke Very Happy

Other info: it's a 160cc victa 2-stroke mower like this:
https://media.photobucket.com/image/160cc%20victa%202-stroke%20engine/harry761/bikes/P3130113.jpg
cheers!
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Islander
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PostPosted: 09:20 - 20 Sep 2012    Post subject: Reply with quote

Petrol mowers have a centrifugal governor fitted to limit the revs.
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karthead
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PostPosted: 10:04 - 20 Sep 2012    Post subject: Reply with quote

Islander wrote:
Petrol mowers have a centrifugal governor fitted to limit the revs.

You destroyed my dreams Sad Are you sure all of them are? This one is quite old. What does a centrifugal governor look like? When I ripped this thing apart there was nothing on there i couldn't identify (except the decompression unit which i now know about Razz) Other than that it was an extremely simple engine.
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DreadHead
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PostPosted: 10:07 - 20 Sep 2012    Post subject: Reply with quote

andresoccer10 wrote:
it is extremely simple engine.


It should suit you well then..
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jjdugen
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PostPosted: 10:13 - 20 Sep 2012    Post subject: Reply with quote

'Generally' the throttle cable does NOT connect to the carb slider directly. There will be an intermediate linkage that is controlled by the centrifugal limiter, this connects to the carb slider. A direct throttle cable will give you 'proper' control, but dont try this with the engine connected to the blades, over-rev them and they might just fly apart!!!
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Matt-
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PostPosted: 10:16 - 20 Sep 2012    Post subject: Reply with quote

jjdugen wrote:
' they might just fly apart!!!


i don't think he's worried about that little thing Laughing
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Islander
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PostPosted: 11:23 - 20 Sep 2012    Post subject: Reply with quote

andresoccer10 wrote:

You destroyed my dreams Sad Are you sure all of them are? This one is quite old. What does a centrifugal governor look like? When I ripped this thing apart there was nothing on there i couldn't identify (except the decompression unit which i now know about Razz) Other than that it was an extremely simple engine.


Yep, it's a safety device. The centrifugal unit is usually internal and works the same way as an auto advance on a points based ignition system.
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bikenut
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PostPosted: 12:04 - 20 Sep 2012    Post subject: govenor Reply with quote

Karma or a wind type, f/wheel has fan for cooling "wind".

pics of engine would be good. Very Happy
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karthead
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PostPosted: 12:09 - 20 Sep 2012    Post subject: Reply with quote

Alrighty thanks all. Upon tearing apart the engine i did notice a rubber tube that connects to the carb from another spot (my memory doesn't help; it was a first semester project)

DreadHead: In case you haven't noticed, I've done better things than rebuild a mower engine Rolling Eyes

Also i never reconnected the blades to the crank because I new I was never going to use the engine for it's original purpose.

I'm thinking of trying different motorbike engine carbs on them to see how it runs (finding one with the right sized venturi well be difficult I'm guessing). Jetting and tuning the carb will be a chore and a half cause a motorbike carb obviously was never made to go on a mower engine... Somehow i'll need to find out how to properly disconnect this centrifugal microwave thingimobobby.

Assuming a different carb will be ok (i.e mixture, jetting, venturi etc), will there be any decent increase in performance?
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bikenut
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PostPosted: 12:13 - 20 Sep 2012    Post subject: Reply with quote

:D tuned pipe??
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karthead
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PostPosted: 12:16 - 20 Sep 2012    Post subject: Reply with quote

These aren't photos of MY one, they're off the net.
https://www.outdoorking.com/forum/uploads/usergals/2011/03/full-4730-589-160cc.jpg
https://www.outdoorking.com/forum/uploads/usergals/2011/09/full-5013-3071-wash.png
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karthead
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PostPosted: 12:17 - 20 Sep 2012    Post subject: Reply with quote

bikenut wrote:
Very Happy tuned pipe??

I have been searching for expansion chambers for the damn thing, can't find anything Sad I can't use any old expansion chamber. What do you reckon would suit it??
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DrDonnyBrago
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PostPosted: 12:47 - 20 Sep 2012    Post subject: Reply with quote

andresoccer10 wrote:
What do you reckon would suit it??


A lobotomy.
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jjdugen
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PostPosted: 12:51 - 20 Sep 2012    Post subject: Reply with quote

Most of the 'hack' carts that you see at holiday camps etc. use mower type engines. Do a Google, I'm sure that something will come up.
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stevo as b4
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PostPosted: 18:47 - 20 Sep 2012    Post subject: Reply with quote

You won't find a tuned length expansion chamber for a 2stroke lawnmower engine off the shelf! Rolling Eyes
It's not that high on the list of must have options on a new petrol mower lol!

You will have to design, calculate your own dimensions, then cut out the sheet metal into the correct shapes to roll up into cones and weld up. Sounds easy, but I bet there are few people on BCF who could even attempt it TBH, and you need to be confident welder used of working on thin sheet metal sections etc.

as for your Victa engine, well can you still get the parts? It's pretty pointless stripping down an old engine that's probably worn out and then put all of the worn bits back together, as you have achieved nothing that way.

I shouldn't encourage you, but I spent £100 on re-building a Tecumseh 100cc 2stroke engine and re-building the mower it was going back onto. I used new piston and rings, all new oil seals and bearings, and had the block honed, and decked. Pretty sad but I was having a being bored at the weekends stage.

You won't make it rev like a bike engine, as the porting and more importantly the internals are not designed to make bike levels of bhp or rev. Something like a vespa scooter engine would be in a much higher state of tune. If it runs at 3000rpm on the mower, you can probably get it to run safely at 4000-4500rpm with the right mods, but you'd be aiming to get it up the performance level of a small outboard boat engine for example.

On the Tecumseh, I removed 0.8mm from the block face and still had loads of squish clearance. There is lots of improvement you can do to the transfer ports and inlet of most garden machinery 2stroke engine. Just a tip, don't knife edge the throttle butterfly on both sides like I did, as I ended up with a demented mower that idled at 2000rpm, and was a bitch to start.
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karthead
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PostPosted: 08:15 - 21 Sep 2012    Post subject: Reply with quote

DonnyBrago wrote:

A lobotomy.

I went through all that effort to google what a lobotomy is, only to discover that you're suggesting I should cut the nerve connections from my frontal lobe, effectively turning me into a vegetable (or, I assume so).
stevo as b4 wrote:

You won't find a tuned length expansion chamber for a 2stroke lawnmower engine off the shelf!

you need to be confident welder used of working on thin sheet metal sections etc

Yeah I figured that! Very Happy

Speaking of welding, I welded for the first time today! It was pretty shite, however it was a horrible crowded environment and there was literally no room to weld, and the tube thingo was fully extended so I could hardly reach my work Rolling Eyes I'm sure my second attempt will be decent, if it is I might share it with the world of BCF Razz
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DrDonnyBrago
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PostPosted: 09:16 - 21 Sep 2012    Post subject: Reply with quote

andresoccer10 wrote:
DonnyBrago wrote:

A lobotomy.

I went through all that effort to google what a lobotomy is, only to discover that you're suggesting I should cut the nerve connections from my frontal lobe, effectively turning me into a vegetable (or, I assume so).




Laughing Laughing Laughing Laughing Laughing Laughing
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karthead
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PostPosted: 13:22 - 21 Sep 2012    Post subject: Reply with quote

DonnyBrago wrote:

Laughing Laughing Laughing Laughing Laughing Laughing

I hope it is my post you find amusing and not the possible misinterpretation of your previous post... Wink
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pdg
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PostPosted: 14:06 - 21 Sep 2012    Post subject: Reply with quote

Those victa motors don't have any governer on them. Very few 2 stroke mower engines are governed, and those that are don't generally use the same type of centrifugal governer like you'd find on a 4 stroke Tecumseh or B&S.

If you bin the crappy horrible plastic excuse for a carb and put a proper one on there you can actually get some usable power without doing much else.

Also get rid of the decompressor - use an old spark plug to bung up the hole. It'll be harder to pull the rope, but it'll start easier and more reliably.

All the bits are still available btw.

These are totally vicious little screamers of an engine and nothing at all like the Tecumseh 2t engines.
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karthead
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PostPosted: 03:24 - 22 Sep 2012    Post subject: Reply with quote

pdg wrote:
Those victa motors don't have any governer on them. Very few 2 stroke mower engines are governed, and those that are don't generally use the same type of centrifugal governer like you'd find on a 4 stroke Tecumseh or B&S.

If you bin the crappy horrible plastic excuse for a carb and put a proper one on there you can actually get some usable power without doing much else.

Also get rid of the decompressor - use an old spark plug to bung up the hole. It'll be harder to pull the rope, but it'll start easier and more reliably.

All the bits are still available btw.

These are totally vicious little screamers of an engine and nothing at all like the Tecumseh 2t engines.

Ahh, someone that knows about Victas! Very Happy

Thank you! I did exactly what you said a while ago- took out the decompression unit and replaced it with another spark plug.

As for the carb, like you said, I was never going to use that plastic nugget on it, I was hoping to get a proper carby from a 125 motorbike or something.

Obviously I don't have the required skills to make my own expansion chamber, so I was also hoping someone could tell me what could possibly work to get some back pressure on this thing Very Happy

Thanks so much for your help,
Andre
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pdg
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PostPosted: 12:36 - 22 Sep 2012    Post subject: Reply with quote

In theory, any carb you stick on will be able to work, but you might need to fanny around with jetting - tbh, anything at all is better than the plastic abortion and if you can get a carb off a 125/150/175 2t bike it won't be all that far out. Think about how much it'll get used too, if it's only going to be a few hours here and there then running off 'ideal mixture' isn't going to be too much of an issue - it's not like you'll be relying on it to get to work (hopefully!)

The standard exhaust should be fine really. I know it's far from a perfect design and is made more to fit in the space than to produce maximum power but it does work. If you really want to, you could try getting a minimoto type pipe and stick that on - it won't make things much worse even though it'll be well out of tune.
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karthead
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PostPosted: 00:00 - 23 Sep 2012    Post subject: Reply with quote

_Iain_ wrote:
Head over to www.lemonparty.org - i recall them being the people to speak to regarding mower based kart projects, might be worth a look?? I know its not going on a kart, but same principle. Thumbs Up

You got me you dirty bastard Laughing
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