Resend my activation email : Register : Log in 
BCF: Bike Chat Forums


CB125 help please

Reply to topic
Bike Chat Forums Index -> The Workshop
View previous topic : View next topic  
Author Message

ChrisD
L Plate Warrior



Joined: 16 Oct 2012
Karma :

PostPosted: 20:23 - 06 Nov 2012    Post subject: CB125 help please Reply with quote

Hi there,

Has anyone found an alternative tank to fit a 1982 CB125TD model? Maybe from an alternate CB model, motocross etc?

The originals don't seem to be available from what I can see, well unless you want one for one of the 70's CB125T's...... I'm sure someone has a lockup full of the later model spares. I just wish they'd open it up and sell some of them Smile

So getting back to my question; my bike has a bastardised tank - looks like an original CB125T? Superdream series tank which has had its filler cut off and replaced by a screw on neck and cap, the bottom is plated in a couple of areas and with the filler/epoxy sealing holes in the underside I think it'll hold fuel for long enough to get it through the MOT but not much longer. I can see me coming back to it one cold morning or evening and finding it sat in a puddle of fuel!

I have a vision of me stripping the paint and filler off the outside and then the tank falls apart, it's that bad.

There's a couple of tanks on Ebay at the moment but the sellers, for some reason, don't seem to want to answer questions about the items. I'm not about to spend good money on a tank if I can only get one photo of the outside and have no idea what the inside or underside looks like.

Cheers,

Chris
 Back to top
View user's profile Send private message You must be logged in to rate posts

Teflon-Mike
tl;dr



Joined: 01 Jun 2010
Karma :

PostPosted: 23:56 - 06 Nov 2012    Post subject: Reply with quote

They will be gash, almost garanteed.
You buy a tank, you strip it, electrolyse it, then do a full POR15 treat on it properly, then fill, prime & paint, to get a decent tank.
Or you pays your money & takes your chances.

As for alternative tanks... yeah.... almost anything can be made to 'fit', as long as its a saddle tank to go over a 2" top tube. Just needs bracketing to fit the super-dream front cups and rear bolt.

But chances are none of them will blend to the super-dream side-panels......

AND buying 2nd hand - you're looking at same problem of unknown inside.

NOT surprising no-one will take photo's of the inside, its impossible to see / tell what they are like inside... how many folk do you think have an endoscope?

You're expectation is just too high / unrealistic. You want a low-cost, bolt on, least effort 'fix', without compromise, & it's just not that simple.

I've had eight 125 S-D's in the last two and a half years, so far the tank 'yield is one thats been 'good' no work; two that have needed full recon with POR15 and filler, two more that will probably need same, two that are beyond hope, and one I'm not too sure about yet. So rough reckoner, about
- 1 in 10 chance of buying a 'good' needs no work tank
- 50/50 a tank will be restorable with POR15 filler & paint, or junk.
____________________
My Webby'Tef's-tQ, loads of stuff about my bikes, my Land-Rovers, and the stuff I do with them!
Current Bikes:'Honda VF1000F' ;'CB750F2N' ;'CB125TD ( 6 3 of em!)'; 'Montesa Cota 248'. Learner FAQ's:= 'U want to Ride a Motorbike! Where Do U start?'
 Back to top
View user's profile Send private message Visit poster's website You must be logged in to rate posts

ChrisD
L Plate Warrior



Joined: 16 Oct 2012
Karma :

PostPosted: 18:30 - 07 Nov 2012    Post subject: Reply with quote

Thanks for your advice Mike,

I've read a lot of what you've written about these little bikes and I'm glad that you did as it has given me an insight into what to expect. At the moment all I want to do is get the bike road & MOT worthy, the restoration will come next year.

Yes, I am trying to avoid the whole electrolysis, POR15 and then prep and paint rigmarole but if I can't then I'm prepared to do it. Living in an apartment means that I have to bring bits indoors to work on them and as I don't have any garage or shed space outside to do the electrolysis I'd have to find another way to do that.

Maybe I should try to find a bodyshop prepared to do the plating and welding after I strip the exterior? I think that may be a no-go as the tank has been badly sealed in the past and the sealant may prevent welding successfully or be too much of a fire risk?

Has anyone any suggestions on where or who to go to for tank welding in the Havant/Portsmouth area?

Customising an existing tank and its mounts is beyond me, so if a bolt-on alternative (maybe another CB model of the same vintage?) was suitable and available I'd go looking for one of those.

All I asked the Ebay sellers for was more information e.g extra photo's or comments on the condition. The two adverts read rather like "CB125 tank good condition" and then price, not much else to go on. I know how much Endoscopes cost as we have one at work, mucho moolah! Typically the closest tank to me that I was going to phone up about tomorrow and possibly see in the flesh has sold today after a month or more being on sale!

Quote:
- 1 in 10 chance of buying a 'good' needs no work tank
- 50/50 a tank will be restorable with POR15 filler & paint, or junk.


Thanks for the odds info, I suspected as much from what I've seen around the interweb.

I think that for now I'll continue keeping an eye out for one for sale closer to me (so that I can have a look at it before buying) while I get the bike running with the tank that I have. Do you have any suggestions on what to watch for in doing a quick cleanup?

This is what I'm going to do:

1/ Chuck some pebbles in it and shake it around to remove any loose chunks of rust or sealant
2/ Remove all external sealant/filler where there is a leak visible at the moment, clean the surface and put some chemical metal over the area to seal it up again
3/ Fill it with cheap coke for a night or two to remove remaining rust, rinse and force dry with a hairdryer
4/ Swish some Kurust round the inside to stabilise the remaining rust and leave to go off completely
5/ Cross fingers and put fuel in it to test Smile

Cheers,

Chris
 Back to top
View user's profile Send private message You must be logged in to rate posts

lozza59
Nova Slayer



Joined: 19 May 2011
Karma :

PostPosted: 22:47 - 07 Nov 2012    Post subject: Reply with quote

just give up now on looking for a decent tank! i will get a picture tomorrow of the tanks i have bought and slung behind the shed in dissapointment..........

one im not using has NO dings or dents but was sat for ten years empty and is corroded all over but still NOT leaking with no previous repairs, if your brave and you want it i can post some pictures, it just wasn't ummmm... good enough for my bikes Laughing

in short i have 6 tanks and a number 7 gets here for inspection friday Laughing im sure its fooked too.....
out of the 6 only 3 hold fuel and only 1 is spotless inside.

believe me not too long ago i searched all of ebay and even found one with no 'cb' in the title which made it very hard to find as its listed as 'tdc tank' i only found it by searching through just about every 125 tank Rolling Eyes

https://www.ebay.co.uk/itm/HONDA-125-TDC-1988-TANK-BLACK-EB5738-/261068680979?pt=UK_Motorcycle_Parts&hash=item3cc8e7ef13


comes with free cap!!! wow
i certainly wouldn't pay that much! maybe a fiver..

good luck in your search
 Back to top
View user's profile Send private message You must be logged in to rate posts

Teflon-Mike
tl;dr



Joined: 01 Jun 2010
Karma :

PostPosted: 23:54 - 07 Nov 2012    Post subject: Reply with quote

Quote:
PLEASE NOTE WE DO NOT HAVE THE KEY
Laughing

Oh yeah

DO NOT PUT GRAVEL IN YOUR TANK!!!!!!!!!!!!!!!!

You will NEVER get it out again

You string a dozen old nuts on a bot of string, making sure that the first is tied SECURELY to the end to stop the others falling off... and you KEEP HOLD of the end you dont put in tank.

Actually, alternating a washer and a nut works better, gives edges to scratch at rust.

Electrolysis, can be done in your bath / kitchen. Just het a staka-box to put tank in to catch any 'spill'.

Couldn't be simpler; you use 4A 12v car battery charger, and I always get it the wrong way round.... Plus to tank, neg to a rod in brine or caustic soda solution in the filler.

Shake rattle and roll between a couple of fizzes.

Then Coke soak.

POR 15. Kits are £50, if you are going to do it, you may as well bite the bullet, do it once and do it propper.

Once you have fizzed shakes rattled & rolled, & coke-soaked, POR15 comes with three solutions; a strong caustic clean, an acid etch, and then the seal coating.

Strip the outside of the tank to bare metal, and do any bashing needed to take out bigger dings.

Then do your fizzing and nut-rattling; then once you have done caustic clean, do the acid etch, BUT keep the solution and do the outside as well.

Then do the seal treatment, but keep back the 'excess' drained out, and paint the outside as a base coat.

If you do have holes, stuff will seal them. & there is a patch to seal larger areas of perforation.

On one I have just done; that pin-holed on me AFTER I had done full external resto..... I ended up drilling the pin-hole out, tapping M4, and plugging, then grinding end of bolt flush before over-painting on POR15.

Do that kind of stuff before external treat, and then you can use filler & high-build to regain tank-shape, before painting, & POR 15 gives hard as nails 'key' for paint.

If you have a little patience; and do it right, then you can salvage almost anything that's not completely banana'd or totally rusted through.

Trick is to follow the instructions and be diligent to making sure that the tank is totally dry before applying seal coat, and to observe the 4-day cure to 'petrol-hard' period.

Metal-set, araldite, leak-putty, phenolic-resin (GRP Resin), all getting to be shorter term fixes these days due to the additives in petrol if not the rust creep beneath them.

Used to mix two-stroke in plastic bottles for the trials bike. I left one half full a while back and bludy thing dizzolved..... DO NOT tell me they ent doing something to petrol these days!

Believe me I have gone through all of the options over the years, and POR15 done to the book, on a well prepped tank is the ONLY thing that seems to really 'work'.

And doing one inside and out, ought to last a bludy life-time!
____________________
My Webby'Tef's-tQ, loads of stuff about my bikes, my Land-Rovers, and the stuff I do with them!
Current Bikes:'Honda VF1000F' ;'CB750F2N' ;'CB125TD ( 6 3 of em!)'; 'Montesa Cota 248'. Learner FAQ's:= 'U want to Ride a Motorbike! Where Do U start?'
 Back to top
View user's profile Send private message Visit poster's website You must be logged in to rate posts

ChrisD
L Plate Warrior



Joined: 16 Oct 2012
Karma :

PostPosted: 19:49 - 12 Nov 2012    Post subject: Reply with quote

Update:

Thanks to the advice from Mike and Lozza, I've decided to bite the bullet and do a full restore, bar the external paint job. I'll leave that tatty (but weather and fuel sound) like the rest of the bike until I get round to a proper restore next year.

Problem number 1 is that the tank has been partially sealed in the past, solution: https://www.tankcareproducts.co.uk. The original sealant was put into a dirty tank which may have been wet with water or fuel as the lining is rust coloured and has flakes of rust in it!

I phoned the number and spoke to Ian Potter who helped me confirm which lining I had (he's pretty certain it was Petseal) and which lining remover it was that I needed. Ordered last Thursday, arrived the next day and straight into the tank it went (DO NOT sniff this stuff you will loose your sense of smell for a while as it has the old active ingredient in Nitromoors that has recently been removed due to safety concerns). Sloshing it around to coat the interior (which you don't need to do aparently) there was a buildup of gas which whistled out of the lid vent hole Smile This stuff is expensive (£20.45 inc p&p for 250ml) but worth it as it seems to work brilliantly. If all else fails Ian does offer a tank refurb service, some basic prices are on the website.

Checked the tank yesterday (after 2 days with the solution inside the tank) and sure enough it appears the lining is all flaky and loose so in went a box of 200 Spax screws that I had left over from a bathroom project and then shaken (not stirred) for a while. That loosened a load more of the lining so on to the next step: leave the filler cap off for 2 days to dry the interior of the tank and next weekend on with the POR15 treatment (if I can find the time to get the tank electrolysed in the evenings this week).

I've found a potential solution to the rock hard carb rubbers: soak them in a solution of 1 part Wintergreen (Methyl Salicylate) and 2 parts Xylene(Dimethylbenzene) (I bought these online from Mistral Chemicals) and after a few hours (time depends on the thickness and hardness of the rubber) it both softens and swells the rubber. The swelling goes away after a while as the solvent (Xylene) evaporates out of the rubber but the smell lasts for a lot longer. I've treated both carb rubbers and have now been able to superglue the cracks and screwdriver holes in the rubber, also treated the air box rubbers which were similarly hardened. I'll let you know if the effect is temporary or long term over the next couple of weeks.

To make sure the superglue in the carb rubbers does stand up to heat I'm going to wrap them with self amalgamating tape once they're in place and before the clamps go on. Hopefully that should keep them airtight even if the superglue gives up the ghost due to the engine heat. As it is supposed to amalgamate at room temperature it should do so quite nicelely at engine temperature and then self vulcanise to stiffen it up a bit Wink

Lozza69,

How did tank number 7 work out?
 Back to top
View user's profile Send private message You must be logged in to rate posts
Old Thread Alert!

The last post was made 13 years, 85 days ago. Instead of replying here, would creating a new thread be more useful?
  Display posts from previous:   
This page may contain affiliate links, which means we may earn a small commission if a visitor clicks through and makes a purchase. By clicking on an affiliate link, you accept that third-party cookies will be set.

Post new topic   Reply to topic    Bike Chat Forums Index -> The Workshop All times are GMT
Page 1 of 1

 
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum
You cannot attach files in this forum
You cannot download files in this forum

Read the Terms of Use! - Powered by phpBB © phpBB Group
 

Debug Mode: ON - Server: birks (www) - Page Generation Time: 0.10 Sec - Server Load: 0.57 - MySQL Queries: 13 - Page Size: 61.66 Kb