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pepperami
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PostPosted: 18:02 - 14 Nov 2012    Post subject: Alternative spannies? Reply with quote

Yes Yes I am searching the net, but I thought I`d just ask anyway Smile .

So I have an old Jawa 350 twin that will be my long term project.
I recon this one might take a couple of winters to put straight Shocked .

So at the moment I`m at the pulling apart stage and investigating the insect nests I keep finding every time I remove a bit of the bike Shocked Laughing
I`m also buying little bits and pieces I am going to need.

As anybody knows who`s had anything to do with Jawas/CZ`s, the exhausts weigh as much as a small bus!.
So I`ve been having a think about putting a set of spannies on the bike?
Any thoughts peeps of the mighty BCF?
I have a MIG welder so some very simple fabrication/joining is a possibility, maybe, I hope.

I`ve seen it done before where the chap had re-jigged an old set of after market Suzuki GT 250 spannies and the bike went reasonably well.

What do you think? do you think it is worth trawling the bike jumbles or do you lot know a supplier at a reasonable cost?
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temeluchus
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PostPosted: 18:05 - 14 Nov 2012    Post subject: Reply with quote

https://www.jawamarkt.cz/en/jawa-cz-250-350ccm-/exhaust-2-2
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YBR Ric
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PostPosted: 18:18 - 14 Nov 2012    Post subject: Reply with quote

The current 350 jawa comes with an optional factory upgrade
https://www.jawamotorcycles.co.uk/images/expansion_exhaust.jpg
£300.
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pepperami
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PostPosted: 18:33 - 14 Nov 2012    Post subject: Reply with quote

Thank you for that peeps Thumbs Up any more anybody?.

£ 300 for a set of spannies Shocked , the pipes would be ten times the worth of the bike Confused , mind you at least they would fit.
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stinkwheel
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PostPosted: 18:41 - 14 Nov 2012    Post subject: Reply with quote

What I always considered doing, but never did (and as far as I know, has never been done) was to fit a couple of MZ 125/150 exhausts to a Jawa.

You'd need to have a bit of a fanny with the bracketry but those stupidly long, heavy exhausts MZs have fitted are mathematically perfect care of Walter Kaaden and they're about the closest thing I could think of to half a Jawa engine in terms of bore, stroke and rev range.

Even MZ TT racers and their works trials bikes had the same exhaust fitted.

Weight saving will never gain you much in terms of performance on a Jawa, it will always weigh as much as a small tank. A set of intelligently designed spannies might gain you some power and throttle response.
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MarJay
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PostPosted: 18:54 - 14 Nov 2012    Post subject: Reply with quote

stinkwheel wrote:

You'd need to have a bit of a fanny with the bracketry but those stupidly long, heavy exhausts MZs have fitted are mathematically perfect care of Walter Kaaden and they're about the closest thing I could think of to half a Jawa engine in terms of bore, stroke and rev range.


I think Kaaden went before any MZ that would be on the road today, and I don't think anybody in the factory understood the maths. Also, port height, duration and the design of the inlet and transfer ports make a massive difference to the size and shape of the spanny.

Whilst you might gain *something*, the only way to do it properly is to do the maths and build your own spanny. Even the famous exhaust manufacturers use trial and error to build their chambers... That includes Gibson (allspeed), Jim Lomas, Nikon, Micron etc.

The best chambers appear to be ones manufactured by people in their sheds, like Martin Johnson who makes 350 YPVS spannies and made his own for his NSR-D350 hybrid bike.
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stevo as b4
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PostPosted: 22:08 - 14 Nov 2012    Post subject: Reply with quote

Marjay, i agree if your looking for the optimum exhaust for maximum possible performance, with what you said.

But if your just wanting to cobble on an alternative exhaust or fit an expansion type exhaust to commuter 2t etc, then basing the exhaust on an expansion chamber of another bike with the same cylinder capacity is IMO the best starting point. I think you will find that the required total pipe volume changes more with cylinder capacity than it does with state of tune, and port timings etc etc.

That is why for example that Kawasaki AR125 pipes seem to work ok on a KH125, or RG250 pipes can work on an X7 or GT250 etc. They will not be the optimum pipe for another engine that's tuned differently, but using a different pipe from another engine with the same capacity is id say the best starting point if your experimenting with a performance exhaust for a bike that never had one fitted or has any aftermarket options.

BTW alot of the big name expansion chamber manufacturers for the popular 80's- 90's sports 2strokes, did less R&D than you might think. If they weighed less, sounded better and made the bike feel more peaky they were often considered a success, and it's relatively easy to improve the performance from a std factory pipe slightly, without ever getting close to an optimum design. Some pipes were made with big dents in them shaped to fit the bike or for them to clear the swinging arm etc.

If your expecting anyone to sit down and roll up cones to make 1/2 a dozen prototype pipes, or spend ages stripping down engines to measure every dimension and clearance to feed into expensive complicated computer design/simulation propgrams then i think you've missed the point somewhat if im honest!
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hmmmnz
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PostPosted: 02:02 - 15 Nov 2012    Post subject: Reply with quote

if you can weld, or atleast can cut steel and tack, and don't mind a bit of maths, then making up a set would be your cheapest option and then getting someone to weld them, its not hard to roll a bit of flat steel,
but as for easy, buys a set direct from jawa is always easy... just costly
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stinkwheel
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PostPosted: 10:13 - 15 Nov 2012    Post subject: Reply with quote

MarJay wrote:

I think Kaaden went before any MZ that would be on the road today, and I don't think anybody in the factory understood the maths. Also, port height, duration and the design of the inlet and transfer ports make a massive difference to the size and shape of the spanny.


I would hazard a guess that the port spects, bore and stroke on one of the last generation MZ125 strokers is near as damnit identical to the original DKW ones.
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I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
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pepperami
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PostPosted: 21:37 - 15 Nov 2012    Post subject: Reply with quote

I did think about an old set of RD 350 lc pipes?

A couple of times when I`ve been round the bike auto-jumbles, I`ve seen a set for sale.
I`ve always held back from buying them because it would seem like sacralige cutting them up to fit an old stinky Jawa?
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stevo as b4
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PostPosted: 11:07 - 17 Nov 2012    Post subject: Reply with quote

I assume you mean aftermarket 350LC pipes? As cutting up a set of the prized holy grail (but ugly as hell) std pipes would have you shot and killed and then set on fire while hanging from a tree, by all the RDLC freaks/enthusiasts out there! Laughing
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pepperami
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PostPosted: 14:55 - 17 Nov 2012    Post subject: Reply with quote

No, that`s the point, Twice when out on the bike auto-jumbles I have found standard 350 spannies for sale at a price I could afford.
But I just could`nt buy them just to chop them up, even I`m not that much of a philistine!
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