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Dealer bullshi* or normal? - SV650 SK6 URGENT

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hazza
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PostPosted: 17:13 - 30 Jan 2013    Post subject: Dealer bullshi* or normal? - SV650 SK6 URGENT Reply with quote

Hi,

I brought an SV650 SK6 a few days before the snow came. I only managed to ride it a few times before the snow and now I've ridden three times since it went. On Sunday I took it for a long ride and I noticed that when it was warm If I tried to change from say 3rd to first (i.e if traffic ahead is stationary so clutch in and shift down to first without releasing the clutch) the bike would only go into second gear. The mechanism still moved and felt as normal but it was as if the gear just wasn't there. To go any lower I had to release the clutch slightly at which point the bike would 'click' into a lower gear. I just called the dealer to explain my issue as it has happened 20 minutes ago on my ride home and was told its perfectly normal and is 'the nature of a v twin engine'. He said its very common on big bikes and assumed it was my first big bike, which it isn't. OK I've only OWNED one other proper big bike but Ive been insured to ride other bikes since Ive passed my test in which time Ive been on quite a few.

I'm not entirely happy with this diagnosis as it's not something Ive ever come across on another bike. My bandit didn't do it, my eliminator didn't do it, my dads intruder 800 (vtwin) didn't do it, none of my motorcross bikes did it, my step brothers intruder (v twin) didnt do it and none of my smaller bikes have done this.

Is it normal? Is it me being stupid? Otherwise the gearbox is typical Suzuki smooth.

I could sort of understand if it was happening when cold and iw ould think it was sticking plates or something but why hot?

Please help!

The guy said to bring it down tomorrow if I wanted to let the mechanic look at it, but by this time they will be able to get their stories straight....


Ta

Harry.
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hazza
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PostPosted: 17:17 - 30 Jan 2013    Post subject: Reply with quote

Just to make it clear I don't downshifT multiple gears at speed, but tend to when crawling into traffic in the city!
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fatjames
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PostPosted: 17:19 - 30 Jan 2013    Post subject: Reply with quote

No facts, but that really doesn't normal to me.

However, I sometimes had to slightly release the clutch to find neutral on my CBR125.
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P.addy
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PostPosted: 17:22 - 30 Jan 2013    Post subject: Reply with quote

Nature of a V twin.

Course it it Rolling Eyes My SV was fine with it. It has an issue.
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hazza
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PostPosted: 17:25 - 30 Jan 2013    Post subject: Reply with quote

Quote:

PostPosted: 17:22 - 30 Jan 2013 Post subject:
Nature of a V twin.

Course it it Rolling Eyes My SV was fine with it. It has an issue.


I did tell him that the cylinder configuration shouldn't have anything to do with the gearbox as they perform two different jobs!
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hazza
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PostPosted: 17:32 - 30 Jan 2013    Post subject: Reply with quote

Think I may have found the possible cause.....


Having lots of ideas running through my head trying to fatham what it could be so ive been and had a look.

Slack chain.........

Even though i adjusted it saturday and have done 80 miles since.

Ill adjust it again tonight and see what its like tomorrow. I planned on replacing it in a few months but i guess it could be more shagged than i had given it credit.
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cimbian
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PostPosted: 17:37 - 30 Jan 2013    Post subject: Re: Dealer bullshi* or normal? - SV650 SK6 URGENT Reply with quote

hazza wrote:
Hi,

I brought an SV650 SK6 a few days before the snow came. I only managed to ride it a few times before the snow and now I've ridden three times since it went. On Sunday I took it for a long ride and I noticed that when it was warm If I tried to change from say 3rd to first (i.e if traffic ahead is stationary so clutch in and shift down to first without releasing the clutch) the bike would only go into second gear. The mechanism still moved and felt as normal but it was as if the gear just wasn't there. To go any lower I had to release the clutch slightly at which point the bike would 'click' into a lower gear. I just called the dealer to explain my issue as it has happened 20 minutes ago on my ride home and was told its perfectly normal and is 'the nature of a v twin engine'. He said its very common on big bikes and assumed it was my first big bike, which it isn't. OK I've only OWNED one other proper big bike but Ive been insured to ride other bikes since Ive passed my test in which time Ive been on quite a few.

I'm not entirely happy with this diagnosis as it's not something Ive ever come across on another bike. My bandit didn't do it, my eliminator didn't do it, my dads intruder 800 (vtwin) didn't do it, none of my motorcross bikes did it, my step brothers intruder (v twin) didnt do it and none of my smaller bikes have done this.

Is it normal? Is it me being stupid? Otherwise the gearbox is typical Suzuki smooth.

I could sort of understand if it was happening when cold and iw ould think it was sticking plates or something but why hot?

Please help!

The guy said to bring it down tomorrow if I wanted to let the mechanic look at it, but by this time they will be able to get their stories straight....


Ta

Harry.



I smell bullshit. Get it into them and tell them to sort it out. T'aint right.
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P.addy
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PostPosted: 17:39 - 30 Jan 2013    Post subject: Reply with quote

Slack chain is a possibility. Seems to screw loads of stuff up Laughing
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hazza
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PostPosted: 17:41 - 30 Jan 2013    Post subject: Reply with quote

Quote:
PostPosted: 17:39 - 30 Jan 2013 Post subject:
Slack chain is a possibility. Seems to screw loads of stuff up Laughing


I know chains aren't your favorite thing this week Laughing

The only reason I didn't consider it until just is because i only adjusted it Saturday!

Ta

Harry.
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G
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PostPosted: 17:41 - 30 Jan 2013    Post subject: Re: Dealer bullshi* or normal? - SV650 SK6 URGENT Reply with quote

I wonder if the clutch is not full disengaging for some reason?

If you hold the clutch in with the bike in first gear while stationary, does it pull forward at all?

Never had that issue on the range of older SV650s I've owned.

Weirder that it does it when it's hot though - as generally the clutch will drag more when cold if the oil is a bit thick.
Though, possible you've then got bits expanding (maybe even a warped clutch or something?)
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hazza
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PostPosted: 17:45 - 30 Jan 2013    Post subject: Reply with quote

Quote:
I wonder if the clutch is not full disengaging for some reason?

If you hold the clutch in with the bike in first gear while stationary, does it pull forward at all?

Never had that issue on the range of older SV650s I've owned.

Weirder that it does it when it's hot though - as generally the clutch will drag more when cold if the oil is a bit thick.
Though, possible you've then got bits expanding (maybe even a warped clutch or something?)


No it's not creeping at all. The bike dosent even lurch forward when engaging first cold.

RE: the temprature, my thoughts exactly i can't understand why it only happens when hot!

G: Do you think the chain could be a possibility?


thanks for the replies

Harry.
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cimbian
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PostPosted: 17:47 - 30 Jan 2013    Post subject: Reply with quote

Has it got oil in it?
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G
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PostPosted: 17:59 - 30 Jan 2013    Post subject: Reply with quote

As Paddy says - the chain can cause all sorts of problems you wouldn't first expect.

If the clutch is disengaging drive properly, then it shouldn't be an issue as the chain will be disconnected from the gearbox.

One thing I would definitely look at it is cleaning the linkages of the gear shift mechanism (squirt of WD40 on each ball joint and move it around - add some silicone spray/grease later to ensure it stays properly lubricated).
Thinking about it, had similar symptoms on my zx6 which that solved. I was generally clutchless shifting which is why I hadn't initially thought of it.
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95Theses
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PostPosted: 18:03 - 30 Jan 2013    Post subject: Reply with quote

My old YBR125 did the exact same when the chain was slack

Seemed like there was no pressure on the front sprocket when the chain was slack or something.

Whatever, I used to watch for it as a reminder to tighten the chain!
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Nexus Icon
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PostPosted: 18:13 - 30 Jan 2013    Post subject: Reply with quote

Not normal IMO. Certainly my SFV doesn't act the same.
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MarJay
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PostPosted: 18:58 - 30 Jan 2013    Post subject: Reply with quote

My Street Triple did this until I adjusted the chain and lubricated the gear shift linkages.

Now it's fine. How you're riding is not really advisable, but most of the time you can get away with it.

The guy in the dealer is kind of right, because you should really match the gear to the road speed, and not come to a stop and then change, but it probably can be fixed if you strip and lube the gear linkage and make sure the chain has the correct amount of slack.
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hazza
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PostPosted: 19:10 - 30 Jan 2013    Post subject: Reply with quote

Quote:
My Street Triple did this until I adjusted the chain and lubricated the gear shift linkages.

Now it's fine. How you're riding is not really advisable, but most of the time you can get away with it.

The guy in the dealer is kind of right, because you should really match the gear to the road speed, and not come to a stop and then change, but it probably can be fixed if you strip and lube the gear linkage and make sure the chain has the correct amount of slack.


Hi,

I don't think the linkage has anything to do with it as it moves up and down freely, it just dosent 'click' down into gear.

I don't double downshift at speed, just when i want to quickly drop the gears for filtering etc or popping it in to neutral when the lights turn red, so it is a pain.

When i get home tonight i will adjust the chain tension and see how it goes tomorrow before i take it back for them to look at.

Cheers

Harry.
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G
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PostPosted: 19:59 - 30 Jan 2013    Post subject: Reply with quote

hazza wrote:

I don't think the linkage has anything to do with it as it moves up and down freely, it just dosent 'click' down into gear.

That's exactly what my zx6 felt like. Couldn't tell at all and it was by chance that I sorted it more than anything.
Thought there was something majorly broken.
It's just that extra bit of friction stopping it working quite right or something.

Definitely go and give it a go and see if it helps.
May be nothing to do with it, but can't hurt!
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hazza
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PostPosted: 20:10 - 30 Jan 2013    Post subject: Reply with quote

Will do. Worth ruling out for the sake of 30 seconds with some WD40!
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MarJay
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PostPosted: 22:23 - 30 Jan 2013    Post subject: Reply with quote

hazza wrote:
Will do. Worth ruling out for the sake of 30 seconds with some WD40!

That'll be why it isn't working then.

Take the thing apart and regrease it using white or moly grease.
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G
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PostPosted: 22:41 - 30 Jan 2013    Post subject: Reply with quote

MarJay wrote:

Take the thing apart and regrease it using white or moly grease.

Not all ball joints can be taken apart.

Quite common that they can't be.

Thus I suggest WD40 initially to clean it, then some grease or silicone spray later to keep it lubricated long term.
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hazza
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PostPosted: 07:14 - 31 Jan 2013    Post subject: Reply with quote

Ive adjusted the chain and doused the mech in WD40 (Not regreased as I have no electricity in the garage until i get the roof done and i didnt get home until half 8) and it dosent seem as bad now but i will keep a close eye on it. I can replicate it when the bike is stationary (i guess this is normal but my bandit was always happy to go from 3rd to first at a stop) but it seems OK when moving slowly.

I'm going to keep a close eye on it and hope my box dosent exploded the day after the warranty expires.

Ta

Harry.
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cb1rocket
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PostPosted: 11:28 - 31 Jan 2013    Post subject: Reply with quote

Yes slack chain and dirty linkage can cause all sorts of problems.

Also change the oil if it hasn't already been done. Not all dealers says the oil been changed when in fact it hasn't!
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kramdra
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PostPosted: 13:19 - 31 Jan 2013    Post subject: Reply with quote

G wrote:
If the clutch is disengaging drive properly, then it shouldn't be an issue as the chain will be disconnected from the gearbox.



Clutch is between crank and gearbox, not gearbox and chain?!???!?

You didnt say if you were still moving in OP. Gearboxes like to be moving to select. Has happened to me when stationary. My CBR6 often need to release clutch to get neutral. First gear is always a heavy clunk - it is not the same as other gears.

Perhaps your gear changes are too soft? I used to do this when I got CBR, thinking it was better for gearbox. Once or twice this gave a few scary noises. A firm push selects much better.
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G
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PostPosted: 13:29 - 31 Jan 2013    Post subject: Reply with quote

Embarassed - yes, you are entirely right, of course. My bad - not sure what I was thinking about there!

For the OP: You've paid a premium over a private sale - so I'd get them to sort it, if it's still causing problems.
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