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Nick 50
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PostPosted: 21:29 - 03 Oct 2013    Post subject: Caliper alternatives Reply with quote

As part of a uni project, I need to look at differing brake calipers. Does anyone know of manufacturers apart from the ones I have listed below please?

Brembo
Nissin
Tokico
AP Racing

cheers
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P.
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PostPosted: 21:40 - 03 Oct 2013    Post subject: Reply with quote

Harrison Billet Thumbs Up
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SQL
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PostPosted: 21:43 - 03 Oct 2013    Post subject: Re: Caliper alternatives Reply with quote

Nick 50 wrote:
As part of a uni project, I need to look at differing brake calipers. Does anyone know of manufacturers apart from the ones I have listed below please?

Brembo
Nissin
Tokico
AP Racing

cheers


Willwood
SBS
Shimiano (Didn't specify bike/car only)
Avid
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binge
Emo Kiddy



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PostPosted: 21:44 - 03 Oct 2013    Post subject: Reply with quote

There are loads of makes, it just depends how mainstream you want to stay.

A main one you've missed that springs to mind is AJP. A lot of the European bikes run these.

More specified brands out there, such as Wilwood and Harrison Billet. Probably more but cant think of any off-hand.





Ben
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P.
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PostPosted: 21:44 - 03 Oct 2013    Post subject: Reply with quote

Oh, Grimeca also do calipers.
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SQL
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PostPosted: 21:45 - 03 Oct 2013    Post subject: Reply with quote

binge wrote:
There are loads of makes, it just depends how mainstream you want to stay.

A main one you've missed that springs to mind is AJP. A lot of the European bikes run these.

More specified brands out there, such as Wilwood and Harrison Billet. Probably more but cant think of any off-hand.





Ben


I have AJPs
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Fisty
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PostPosted: 21:49 - 03 Oct 2013    Post subject: Reply with quote

Suimoto (think they make the blue spot calipers for yamaha)
hi-max
PFM
Harris (as in the frame people)
ISR
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sidewinder
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PostPosted: 22:02 - 03 Oct 2013    Post subject: Reply with quote

Shimano and avid if you want to look at push bike makes Thumbs Up
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Ste
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PostPosted: 22:04 - 03 Oct 2013    Post subject: Reply with quote

sidewinder wrote:
Shimano and avid if you want to look at push bike makes Thumbs Up

pffft, Hope are many times more excellent!!! Mr. Green
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Fizzer Thou
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PostPosted: 22:35 - 03 Oct 2013    Post subject: Reply with quote

EBC made dirt bike calipers for a while.

Sumitomo make calipers for Yamaha.
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Wonko The Sane
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PostPosted: 22:51 - 03 Oct 2013    Post subject: Re: Caliper alternatives Reply with quote

Nick 50 wrote:
As part of a uni project, I need to look at differing brake calipers. Does anyone know of manufacturers apart from the ones I have listed below please?

Brembo
Nissin
Tokico
AP Racing

cheers


Are you Meant to be looking at different manufacturers or different types?

Types being floating, single piston, 4 piston etc
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stinkwheel
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PostPosted: 00:15 - 04 Oct 2013    Post subject: Reply with quote

Pretech.
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ws4936
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PostPosted: 00:18 - 04 Oct 2013    Post subject: Reply with quote

Shimano

https://imgs.inkfrog.com/pix/coronadelmar/Shimano_Caliper_BR-Z57_Rear_01.JPG
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Nick 50
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PostPosted: 02:27 - 04 Oct 2013    Post subject: Re: Caliper alternatives Reply with quote

Thanks for all the replies Thumbs Up . I wasn't aware there was actually so many. Just to clarify, I am only after calipers for motorcycles, preferably a 4 pot rear caliper.


Black Sheep wrote:


Are you Meant to be looking at different manufacturers or different types?

Types being floating, single piston, 4 piston etc


I'm looking at a direct competitors to this:

https://www.apracing.com/productdetail.aspx?productid=2538

I'm generally hoping to find calipers with spec:

4 pot Rear Calipers
Piston size of around 25mm

Then comparing design, weight and cost.
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Nick 50
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PostPosted: 04:50 - 04 Oct 2013    Post subject: Reply with quote

So far I have managed to find comparible ones from:

Brembo
Harrison Billet
Wilwood
ISR

Currently waiting to hear back from Pretech.

Thanks for the help so far Thumbs Up
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binge
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PostPosted: 07:42 - 04 Oct 2013    Post subject: Reply with quote

Ste wrote:
sidewinder wrote:
Shimano and avid if you want to look at push bike makes Thumbs Up

pffft, Hope are many times more excellent!!! Mr. Green



I run a Hope caliper on the Chaly. Razz
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Walloper
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PostPosted: 16:59 - 04 Oct 2013    Post subject: Reply with quote

I have seen some folk on here who use BREAK callipers two.
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kramdra
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PostPosted: 19:02 - 04 Oct 2013    Post subject: Re: Caliper alternatives Reply with quote

Nick 50 wrote:
I'm looking at a direct competitors to this:

https://www.apracing.com/productdetail.aspx?productid=2538

I'm generally hoping to find calipers with spec:

4 pot Rear Calipers
Piston size of around 25mm

Then comparing design, weight and cost.



Interesting... 4 pot rear calipers, I assume, mostly for stunt bikes to have dual controls. Not a situation where wieght or cost is really a massive concern. Whats the uni project about?
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Nick 50
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PostPosted: 23:13 - 04 Oct 2013    Post subject: Re: Caliper alternatives Reply with quote

kramdra wrote:


Interesting... 4 pot rear calipers, I assume, mostly for stunt bikes to have dual controls. Not a situation where wieght or cost is really a massive concern. Whats the uni project about?


It's a Stage 2 project using Formula Student as a basis for it.

We have been tasked with designing the suspension of the rear left suspension of a formula student car.

We have been allocated parameters for weight and co-efficienct of friction. We have also been given some key dimension of the car as a whole, axle spacing for instance.

We have to design from scratch the elements of the suspension, including what type to use, though double wishbone is a clear choice.

After calculating the relevant forces the suspension will go through in differing load cases, we do a 3D model (Autodesk Inventor) of the parts. Some parts we have been given already modelled, for instance the caliper, wheel and CV joint.
So we have to design:

Hub
Upright
Wishbones
Brake Rotor
Tie-rod
Pushrod/Pull-rod depending on design
CV Joint connection

Then we have to connect all the relevant parts together in a £D and show the 3D model acts like a suspension should.

The next part is then design drive-train based on the car using 2 Yasa 400 electric motors to power the car. Again this is sketches through to 3D modelling and showing a working model.

The final part is manufacturing. We have to design a factory including necessary machinery, staffing levels, work-flow etc to produce the parts we would need.
Also we have to give a full breakdown of the manufacturing of the parts for the 3 following amounts:
1 Unit
1000 Units
1'000'000 Units

I think that's about it Thumbs Up
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stinkwheel
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PostPosted: 23:32 - 04 Oct 2013    Post subject: Reply with quote

Why does it have to be a rear calliper then?

I'd have thought a top of the range 6-pot front calliper mounted on an appropriate bracket would be better.

Remember that the rear brake on sports bikes is something of an irrelevance in many situations because under full braking, the weight is thrown forwards and the back wheel tends to lift off the road. There is little to no grip being derived from it and the brake is correspondingly rubbish.

That's why you'll be finding most bikes have a token-effort single pot rear calliper.

Front callipers are for stopping. Rear callipers are for riding slowly and passing the MOT.

You can also fit TWO callipers on each disc if you want. Check this out:
https://www.3wheels.org/wp-content/uploads/2012/01/brakes.jpg
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Nick 50
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PostPosted: 01:38 - 05 Oct 2013    Post subject: Reply with quote

They use the rear calipers from AP Racing as simply they do what is needed for the formula student tests.

Using a 4 pot rear on each wheel will make the car skid from full acceleration IIRC is one of the tests.

Like this:
https://youtu.be/p1CLDVra9Vg?t=24s

As for why those ones?

Compared to an equivalent rear from Brembo with the same diameter pistons:

Brembo

Weight: 267g
Cost: Aprrox £900

AP Racing:

Weight: 500g
Cost £380

Plus, for our Uni, the students have to raise the finance to build the car, so budgets are usually a very governing factor on choice of components.


Nearly finished my first draft of the upright with the AP Racing caliper mounted just to see how it would look so far:

https://i300.photobucket.com/albums/nn6/ElScampio/Uprightpic_zpscd21640e.jpg
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stinkwheel
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PostPosted: 10:01 - 05 Oct 2013    Post subject: Reply with quote

In my experience with brakes, more is more.

Taking my bike (a VFR750) for example. You could lock the front wheel with the standard two pot sliding callipers at well over 100mph. It does however take a lot of pressure, they are a bit wishy-washy. With a lot of weight on at speed, it's all a bit unpredictable and you have to pull hard.

I fitted a set of VTR1000 4-pots. These were much better but still took 4 fingers to haul up in a hurry with some weight on.

The Pretec 6-pots I just fitted to my latest one are a world apart because while you could still lock the wheels just as effectively with the 2-pots, the pretechs give you a lovely linear and progressive action from a little bit of braking to exceeding the traction of the tyres. More of a feeling of moving the lever further than squeezing it harder, you pinch it with your hand rather than pulling it with your forearm muscles.

I'd imagine it would be a similar effect in a car, moving the lever with your foot for a progressive, linear increase in braking force rather than standing on it with your leg to lock the wheels.

Dunno what a forumla studen car weighs but if a motorcycle race team can justify the weight and expense of fitting twin 6-pots to the front wheel of a motorcycle with the tiny little contact patch it has. I'd imagine the more braking you can fit in your student racer with a comparatively massive contact patch and ?more weight?, the better.

Or maybe you have to use 4-pots in the rules?

I wonder how much a set of Yamaha blue-spots weigh?
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“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
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Fizzer Thou
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PostPosted: 10:25 - 05 Oct 2013    Post subject: Reply with quote

Forgot about Beringer brakes

https://www.beringer-brakes.com/site.php
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G
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PostPosted: 12:09 - 05 Oct 2013    Post subject: Reply with quote

stinkwheel wrote:
In my experience with brakes, more is more.

First off, it sounds like you need a better front tyre Smile.

In my experience, it's not all about the numbers.

I've always been impressed by the Yamaha blue spot calipers - they are always better than similar Tokicos - and certainly the 4 pot versions were better than the 6 pot tokicos.

Yamaha have gone to 6 pots now, but I suspect that's to reduce the width of the pistons so they can also reduce the width of the braked area of the disc to reduce rotational inertia.
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Fizzer Thou
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PostPosted: 14:35 - 05 Oct 2013    Post subject: Reply with quote

Had Sumitomo 6 pot calipers on my Exup for years now.The swept area is larger than with the standard 4 pot calipers and I could machine the EBC discs where they are not used - if I could be bothered.

https://i666.photobucket.com/albums/vv23/WiNot_Rhencullen/Workshop/Picture398.jpg

The known modification to FZR1000R and RU models is to fit the one piece calipers from the R1 or similar,but I prefer the 6 pots Thumbs Up
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