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| Slacker24seve... |
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 Slacker24seve... World Chat Champion

Joined: 10 May 2010 Karma :   
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 Posted: 09:44 - 27 May 2014 Post subject: YBR125 fork disassembly |
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Bit of a problem with the fork seals on my other half's YBR. I took the fork off, loosened the end cap and damping rod and then took the end cap off. Now I can't get the two halves apart. What do I need to do to separate the stanchion from the lower bit?
Cheers, ____________________ Triumph Daytona 675 track bike + girlfriend's Honda Hornet 600
Selling a hack/winter bike for less than a grand? PM me.
Banger rallies are ace |
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 P. Red Rocket
Joined: 14 Feb 2008 Karma :   
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| Slacker24seve... |
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 Slacker24seve... World Chat Champion

Joined: 10 May 2010 Karma :   
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 Posted: 10:58 - 27 May 2014 Post subject: |
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Cheers Paddy, that's very helpful. ____________________ Triumph Daytona 675 track bike + girlfriend's Honda Hornet 600
Selling a hack/winter bike for less than a grand? PM me.
Banger rallies are ace |
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| barrkel |
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 barrkel World Chat Champion
Joined: 30 Jul 2012 Karma :   
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 Posted: 10:58 - 27 May 2014 Post subject: Re: YBR125 fork disassembly |
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| Slacker24seven wrote: | Bit of a problem with the fork seals on my other half's YBR. I took the fork off, loosened the end cap and damping rod and then took the end cap off. Now I can't get the two halves apart. What do I need to do to separate the stanchion from the lower bit? |
Have you actually removed the damping rod bolt?
It won't come apart if it's just loosened. You need to remove the bolt from the bottom of the fork.
If it just turns and won't come out, the easiest way to remove it is an impact wrench. ____________________ Bikes: S1000R, SH350; Exes: Vity 125, PS125, YBR125, ER6f, VFR800, Brutale 920, CB600F, SH300x4
Best road ever ridden: www.youtube.com/watch?v=s2MhNxUEYtQ |
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| Slacker24seve... |
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 Slacker24seve... World Chat Champion

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 P. Red Rocket
Joined: 14 Feb 2008 Karma :   
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 Posted: 16:37 - 27 May 2014 Post subject: |
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Re-add the cap, compress the fork.
Alternatively you can jam something down the open tube to try and lock it. I've known people to use broom handles
I tend to just do it up, turn upside down and put my body weight on it whilst turning the bolt. |
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| barrkel |
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 barrkel World Chat Champion
Joined: 30 Jul 2012 Karma :   
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 Posted: 18:06 - 27 May 2014 Post subject: Re: YBR125 fork disassembly |
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| Slacker24seven wrote: | No, the rod won't come out, it just turns. I'll get the impact on it in a bit and report back. |
You need something that's able to give a good whack of speed - usually either a corded impact wrench or an air gun. Also, getting the right bit for the impact driver - long enough - to reach the bolt is sometimes awkward. I use a cut-down hex key (so that it's more of a hex rod) combined with an impact socket of the same size as the key.
I never had much luck with the broom handle etc. techniques when I did the forks on my ER6f.
Your local garage will probably remove the bolt for you for free if you're still having trouble. ____________________ Bikes: S1000R, SH350; Exes: Vity 125, PS125, YBR125, ER6f, VFR800, Brutale 920, CB600F, SH300x4
Best road ever ridden: www.youtube.com/watch?v=s2MhNxUEYtQ |
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| Slacker24seve... |
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 Slacker24seve... World Chat Champion

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| Slacker24seve... |
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 Slacker24seve... World Chat Champion

Joined: 10 May 2010 Karma :   
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 Posted: 18:53 - 28 May 2014 Post subject: |
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I've done it!!! Turns out, you need a long T70 bit on about 3ft worth of 3/8" extension bar.
Next problem: the seal has perished and disintegrated completely. I've pulled most of it out and but theres plenty of broken horrible old seal left in it, including under the lip of the inside of the fork lower.
MOT on Friday. This isn't looking so good.
 ____________________ Triumph Daytona 675 track bike + girlfriend's Honda Hornet 600
Selling a hack/winter bike for less than a grand? PM me.
Banger rallies are ace |
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| moonzoomer |
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 moonzoomer World Chat Champion
Joined: 01 Jul 2012 Karma :   
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| Slacker24seve... |
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 Slacker24seve... World Chat Champion

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| trevor saxe-coburg-gotha |
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 trevor saxe-coburg-gotha World Chat Champion

Joined: 22 Nov 2012 Karma :   
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| P. |
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 P. Red Rocket
Joined: 14 Feb 2008 Karma :   
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 Posted: 08:03 - 29 May 2014 Post subject: |
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Petrol, blowtorch and do it outside. Problem solved  |
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| YBR Ric |
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 YBR Ric Spanner Monkey

Joined: 16 Jan 2012 Karma :   
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| Slacker24seve... |
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 Slacker24seve... World Chat Champion

Joined: 10 May 2010 Karma :   
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 Posted: 21:11 - 30 May 2014 Post subject: |
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I just used brute force and various inappropriate sharp implements. No fire required.
New seal: in
MOT: passed
Blowie: well earned ____________________ Triumph Daytona 675 track bike + girlfriend's Honda Hornet 600
Selling a hack/winter bike for less than a grand? PM me.
Banger rallies are ace |
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Old Thread Alert!
The last post was made 11 years, 236 days ago. Instead of replying here, would creating a new thread be more useful? |
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