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2 Stroke engine seizure

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770
Nova Slayer



Joined: 25 Jan 2014
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PostPosted: 21:33 - 10 Jun 2014    Post subject: 2 Stroke engine seizure Reply with quote

So I was riding at top speed at the highest rpm for roughly about 2-3 minutes. Suddently when slowing down the bike died. (The clutch was already pulled in) Then the next time I started the bike, it made this terrible noise and it died on idle. The piston and cylinder was fine, but the plug was extremely black. There was also some very small metal shavings on the piston and the top. I can also now lift the conrod a little up and down. So I think the bearing has seized.

Why do you think this happened? Is it bad to run 2 strokes at very high RPMs for extended periods?

husqvarna sm 125
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MattWadz
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PostPosted: 22:02 - 10 Jun 2014    Post subject: Reply with quote

yeah not great to run them at top speed for 2-3 minutes!

Have you taken the top end off yet or are you assuming the pistons okay?
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770
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PostPosted: 22:39 - 10 Jun 2014    Post subject: Reply with quote

MattWadz wrote:
yeah not great to run them at top speed for 2-3 minutes!

Have you taken the top end off yet or are you assuming the pistons okay?


i have taken the cylinder off, getting ready to split the crankcase..
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stevo as b4
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PostPosted: 22:41 - 10 Jun 2014    Post subject: Reply with quote

I wouldn't say it's at all bad to run at maximum load and peak power rpm for extended periods, providing you can keep the motor cool enough, the jetting is safe and correct for full load conditions, and there is plenty of lubrication. These things are not always easy to achieve in the real world without instrumentation and monitoring, and it's also quite likely that under moderate load and speed if your jetting is not spot on it won't overheat/detonate/sieze.

In your case it sounds like the big end bearing has got too hot and been damaged, which is likely to be from either overheating due to a weak mixture, insufficient lubrication/lubrication failure, over revving causing extra heat, or the bearing itself to fail due to stress.

When you came off the throttle after your top speed stint, did you slow down gradually or for a long period on a fully closed throttle? Does your bike run on pre-mix or autolube?

If there is no signs of heat damage or detonation on the piston or cylinder head, or smeared alloy on the bore, then I would be leaning towards lubrication being insufficient, unless you have over revved it downhill etc for a long time.

If your running autolube, then you need to check the system for air bubbles, leaks, and check the delivery rate is correct on the pump. If pre-mix, you need to check if possible that you were mixing at the correct ratio, and I take it you are using a top spec fully syth oil in a high output 2stroke like yours?
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Kickstart
The Oracle



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PostPosted: 22:44 - 10 Jun 2014    Post subject: Reply with quote

Hi

If it is running premix (think as standard they have a pump) then I would suspect you just slowed down with the throttle closed. If using a pump then check it is set correctly.

As to running flat out, I would expect it to cope with it fine.

all the best

Keith
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770
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PostPosted: 22:50 - 10 Jun 2014    Post subject: Reply with quote

stevo as b4 wrote:
I wouldn't say it's at all bad to run at maximum load and peak power rpm for extended periods, providing you can keep the motor cool enough, the jetting is safe and correct for full load conditions, and there is plenty of lubrication. These things are not always easy to achieve in the real world without instrumentation and monitoring, and it's also quite likely that under moderate load and speed if your jetting is not spot on it won't overheat/detonate/sieze.

In your case it sounds like the big end bearing has got too hot and been damaged, which is likely to be from either overheating due to a weak mixture, insufficient lubrication/lubrication failure, over revving causing extra heat, or the bearing itself to fail due to stress.

When you came off the throttle after your top speed stint, did you slow down gradually or for a long period on a fully closed throttle? Does your bike run on pre-mix or autolube?

If there is no signs of heat damage or detonation on the piston or cylinder head, or smeared alloy on the bore, then I would be leaning towards lubrication being insufficient, unless you have over revved it downhill etc for a long time.

If your running autolube, then you need to check the system for air bubbles, leaks, and check the delivery rate is correct on the pump. If pre-mix, you need to check if possible that you were mixing at the correct ratio, and I take it you are using a top spec fully syth oil in a high output 2stroke like yours?


Yes, right before it happened I slowed down gradually with the clutch in. I run on Pre-mixed oil. I mix about 2% 10L+2dl.

Overreving it downhill? I was going down a gentle down hill reaching top speed? Is that bad?

I normally use castrol 2t full synthetic but at this tank I only had Motorex Formula Semi-Synthetic.
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Kickstart
The Oracle



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PostPosted: 22:52 - 10 Jun 2014    Post subject: Reply with quote

770 wrote:

Overreving it downhill? I was going down a gentle down hill reaching top speed? Is that bad?


Does it have a rev counter? What was it revving to?

All the best

Keith
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770
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PostPosted: 22:54 - 10 Jun 2014    Post subject: Reply with quote

Kickstart wrote:
770 wrote:

Overreving it downhill? I was going down a gentle down hill reaching top speed? Is that bad?


Does it have a rev counter? What was it revving to?

All the best

Keith


No rev counter, but I assume at the top since I was going top speed and it sounded like "MEEEEEEEEEEEEEEP"
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Ariel Badger
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PostPosted: 22:56 - 10 Jun 2014    Post subject: Reply with quote

for some reason you ran sans oil and took the big end out. The crank may be ok but find out what caused the problem, as to running flat out I have run an RD350LC on the edge of the red for 100 miles with no grief.
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770
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PostPosted: 23:07 - 10 Jun 2014    Post subject: Reply with quote

https://www.youtube.com/watch?v=I_dWF7EuxUA&feature=youtu.be
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stevo as b4
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PostPosted: 23:09 - 10 Jun 2014    Post subject: Reply with quote

Ariel Badger wrote:
as to running flat out I have run an RD350LC on the edge of the red for 100 miles with no grief.


How far did you go before placing an itchy trigger hand over the clutch lever though? Laughing

To the OP, I wouldn't run semi synthetic on a 30bhp+ 125cc motor at anytime, and 2% is 50:1 which is I would say a bit lean on the oiling, for running under high load.

I'd be happier running at 33:1 or 40:1, but if your motor is jetted correctly for 50:1 and running a nice brown plug colour, then you want to probably start off 2sizes up on the main jet and fine tune from there to be safe for running a more oily pre-mix ratio.

I agree that the likely cause of the big end fail is a lubrication issue, as if it was detonation, or weak mixture, the piston would have holed or seized well before your big end bearing. Over revving can cause big end needle roller bearing to break/shatter the cage, but an example of that would be maybe say an MX rider not shutting the throttle over jumps, and allowing the engine to rev higher than normal with no load etc.
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Kickstart
The Oracle



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PostPosted: 23:09 - 10 Jun 2014    Post subject: Reply with quote

770 wrote:

No rev counter, but I assume at the top since I was going top speed and it sounded like "MEEEEEEEEEEEEEEP"


Depending on gearing, if you thrash it down hill you could easily be massively over revving

All the best

Keith
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MarJay
But it's British!



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PostPosted: 11:13 - 13 Jun 2014    Post subject: Reply with quote

_Iain_ wrote:
50:1 on the road Shocked

My CR is reccomended to run at 40:1 and isn't really designed to be pinned flat out for any length of time. On the road I run around 35:1 & even then dont hold it flat out for more than a few seconds in top as it's done everything it'll do by 65mph.


My Gas Gas ran 50:1 on the road, no problems at all.
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Kickstart
The Oracle



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PostPosted: 17:08 - 13 Jun 2014    Post subject: Reply with quote

Hi

Aprilia RS125 runs an oil pump that is quoted as giving between 0.9% and 2%.

All the best

Keith
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stevo as b4
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PostPosted: 19:17 - 13 Jun 2014    Post subject: Reply with quote

I think there's a lot of truth in the argument that the more load a motor is under and for longer, the oilier it needs to run. I read somewhere about 500cc NSR V-twins that a team experimented with different oil ratios and found no extra performance from going much over 25-30:1, and the only big difference at leaner mix's was reduced reliability.

It's right what people say that trial's enduro and MX motors especially are under a much different kind of loading than a hard worked road bike or even a track racer. Road bikes spend a lot of time running part throttle too, and race and MX bike far less. Smaller motors need to be jetted differently to bigger motors as they are under more load for longer. Perhaps oil ratio's need to be richer as well for small hard worked engines, than big 250/300cc soft and lazier trials and enduro bikes?
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Bendy
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PostPosted: 21:24 - 13 Jun 2014    Post subject: Reply with quote

stevo as b4 wrote:

Perhaps oil ratios need to be richer as well for small hard worked engines, than big 250/300cc soft and lazier trials and enduro bikes?


I shall add in the random fact that my 580cc, 65hp-making 2 stroke runs 50:1, but max continuous rpm is a relatively low 6000 with 6500 recommended for no more than 2 minutes. Pretty low state of tune for a 2 stroke engine, no ring-ding-ding.
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Hokum
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PostPosted: 01:01 - 14 Jun 2014    Post subject: Reply with quote

So is it correct you don't want to use engine breaking on a 2 stroke as your putting too little lube into the engine?
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Bendy
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PostPosted: 10:04 - 14 Jun 2014    Post subject: Reply with quote

mpd72 wrote:

That sounds unusual, what bike is it? Clearly not a bored RD/RG500.
GT550 bored up?


Never said it was a bike. Wink

It's an aeroplane engine. So I'm *really* paranoid about it stopping and rather interested in all things '2 stroke management'. Laughing
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Kickstart
The Oracle



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PostPosted: 10:18 - 14 Jun 2014    Post subject: Reply with quote

Hokum wrote:
So is it correct you don't want to use engine breaking on a 2 stroke as your putting too little lube into the engine?


Long engine breaking yes on premix. With the throttle closed on premix the amount of fuel / oil going into the engine is small.

With a pump it probably should be fine (and with a pumped 2 stroke system nothing I have worried about).

All the best

Keith
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