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Fazer rough running...again.

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chickenstrip
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PostPosted: 12:49 - 09 Oct 2015    Post subject: Fazer rough running...again. Reply with quote

Had this develop a short while back, felt almost like a twin at low revs (2-3k), fine above that. Had the bike serviced (carb balance, plugs, air filter cleaned etc) and was back to it's lovely smooth self again. For a while. 1500 miles later, it's back how it was, like it's not firing on one or two cylinders at those low revs. Get above that to say, 4k, and all is fine.

I have two suspicions, but am not at all sure, and could quite easily be barking up the wrong tree with both.

Firstly, I have never liked the Delkevic tri-oval can it came with - it always sounded a bit rough, uneven, almost like the bike was a triple, although at first, and for several thousand miles it didn't actually seem to effect how the bike pulled. The Scorpion oval can I had on the last one seemed to suit the carb and air filter mods better, and I never had this problem on that one. The same modified carbs and air filter are now on this bike.

The other thing I am wondering is: the Scottoiler vacuum take-off cap sits very loosely on the take-off, defo not an air tight seal, although the oiler itself seems to be working fine. Can this put the carbs out of balance/cause any kind of running issues?

Replacing the can with a Scorpion will be expensive, and then will need to have the carbs rebalanced - one option I'm considering.

But if the problem is something else (Scottoiler fitting as mentioned?), it'll go out again, and will have to fix that and have the carbs rebalanced again. So maybe deal with both issues at once (assuming they are issues), and only need to get carbs rebalanced once.

Or do you think I am completely wrong (not unheard of Laughing ) and need to look for something else? What?
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temeluchus
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PostPosted: 12:58 - 09 Oct 2015    Post subject: Reply with quote

Wrap a couple of turns of plumbers tape around the vacuum take off to improve the seal on the scottoiler doofer. See if that improves things.
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chickenstrip
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PostPosted: 13:06 - 09 Oct 2015    Post subject: Reply with quote

temeluchus wrote:
Wrap a couple of turns of plumbers tape around the vacuum take off to improve the seal on the scottoiler doofer. See if that improves things.


Thanks, I'll give it a go. It could be the problem then, do you think?

My only thought with this was that if it has put the carbs out of balance, I'll have to get that redone - sealing the vacuum take-off alone won't now sort the rough running (?), then if that wasn't the cause, I'll soon be back to square one, and have to have the carbs done again when whatever is the fault is fixed Question
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P.
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PostPosted: 13:18 - 09 Oct 2015    Post subject: Reply with quote

What year is your bike and what year R1 engine did they rob.
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Matt B
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PostPosted: 13:24 - 09 Oct 2015    Post subject: Reply with quote

TPS fault, sticky EXUP valve (if it has one)?
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P.
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PostPosted: 13:53 - 09 Oct 2015    Post subject: Reply with quote

My query was to see if the 04/05 engine was used. I've heard of 2 instances now of sticking 2nd butterflies.
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chickenstrip
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PostPosted: 14:28 - 09 Oct 2015    Post subject: Reply with quote

Matt B wrote:
TPS fault, sticky EXUP valve (if it has one)?


EXUP seems to cycle ok, I hear it when I switch the ignition on. No loss of power - that is to say, as soon as I crack the throttle, it pulls firmly from whatever revs. It's just if held at low revs (slow traffic speeds) it sounds/feels like not running on all four. Not the same feel to the symptoms as when I've had EXUP problems on previous bikes, although I'm not discounting it entirely. EXUP wasn't touched on the service, but ran fine for a while after.

TPS - would a service, where that isn't touched, give me trouble free running for a while if it were that though?

Paddy. wrote:
My query was to see if the 04/05 engine was used. I've heard of 2 instances now of sticking 2nd butterflies.


Based on the 4XV engine - it's a 2005 reg. FZS1000 carb model, not FZ1.
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pompousporcup...
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PostPosted: 14:35 - 09 Oct 2015    Post subject: Reply with quote

could it be dirty/crudded pilot jets on 2 cylinders ? Thinking low speed is crappy but whenst throttle is engage it picks up (sounds like the issue mine has Sad (although not a fazer))

crappy carb rubbers* on 2 cylinders?
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chickenstrip
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PostPosted: 17:29 - 09 Oct 2015    Post subject: Reply with quote

Used plumbers tape on the vacuum take-off, so now the Scottoiler cap fits much better. Seems a bit better. Hmmm, maybe I'm imagining it. Took it for extensive test ride, seems to be confined to a shorter rev range. It's just off idle to just before 3k that it's apparent, and seemingly only in the lower gears. In top, it pulls smoothly from about 2k with no sign of the problem. Worried I'm going to over-analyse it now though Rolling Eyes

Pilot jets seem a possible. If coils breaking down, would have thought it'd be more apparent under load, at higher revs?

On the service, the chap said the plugs looked ok, so he left them. So maybe a dodgy plug, or plug cap/HT connection. Could try taking a bit off the ends of the HT leads I suppose.

Why am I still suspicious about that can? Rolling Eyes
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chickenstrip
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PostPosted: 11:16 - 10 Oct 2015    Post subject: Reply with quote

Vincent wrote:


In the higher gears, you tend to use more throttle....could mean it's a fuelling issue. Do you have a filter on the fuel line? Have you run lower than usual recently?


I've never run this bike to the point where the fuel warning light came on. But yeah, another thing to check - don't know if it has a fuel filter on there. I would think it has, because it has a comprehensive service history and obviously lacked for nothing with it's previous two owners.

I'm going to replace the can anyway - it's been on my list for personal taste reasons since I bought it. Once that's done, I think I'll get a new Scottoil vacuum cap, then take it in for a carb clean and rebalance, replace plugs, caps if needed, get all these things checked out thoroughly. Alas, don't have the facilities to do any of it myself at present, which is why I'm slow to deal with it - mucho (more Rolling Eyes ) expense! And just when I thought I had it all tip-top Mad
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Matt B
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PostPosted: 08:36 - 11 Oct 2015    Post subject: Reply with quote

chickenstrip wrote:
TPS - would a service, where that isn't touched, give me trouble free running for a while if it were that though?


It wouldn't, but we often jump to conclusions when trying to sort things based on events that may not be connected. By that I mean possibly an intermittent TPS fault is not to do with the service at all, just coincidence.

Should be a relatively simple job with a multimeter to check the voltages on the TPS just to rule it out.
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doggone
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PostPosted: 10:01 - 11 Oct 2015    Post subject: Reply with quote

Quote:
The other thing I am wondering is: the Scottoiler vacuum take-off cap sits very loosely on the take-off, defo not an air tight seal, although the oiler itself seems to be working fine. Can this put the carbs out of balance/cause any kind of running issues?


This is most likely, when your carb balance is well out the symptoms are just as described.
Furthermore it's an easy test to just remove it altogether and seal that leak up.
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chickenstrip
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PostPosted: 21:37 - 11 Oct 2015    Post subject: Reply with quote

I've wrapped a bit more of the tape around the outside of the cap and over the remaining exposed part of the take-off pipe. Tried the bike today, and it's definitely a lot better. I'll see how it goes for a bit, but going on today's ride, I don't think the carbs will need rebalancing. It's not perfect, I can still detect a hint of the symptom, but only in a very narrow rev band and not nearly as bad as it was.

When my mate swapped the Ivanised carbs and airbox bits from the last one, he test rode it and said it was fine, but he didn't like the Delkevic can - "makes it sound like a triple." On first riding it, I saw exactly what he meant. It felt just a little uneven, like it couldn't quite clear it's throat until over about 3k rpm. So it may be that the remaining symptom is now just due to the can, which is why I asked in my OP if anyone thought this could have an effect.

i've now ordered a Scorpion can, which I know works well with this set-up, as it's what I had on the last one (it got trashed in a Welsh hedge). Once that's on, I'll decide whether or not it needs further work. I wanted this can anyway, so it's not a waste if it doesn't feel better with it, as long as it's not worse.

Thanks for your replies.
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