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ZZR600E 96 clutch

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big.bee.time
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Joined: 17 May 2007
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PostPosted: 23:40 - 14 Oct 2015    Post subject: ZZR600E 96 clutch Reply with quote
Just wondering if any one has ever had the same problem with the clutch
Just changed the friction plates and the clutch release rod both OEM parts now
The the cable is very tight and causing the clutch to slip so got new oem cable as well andits still tight any one got any clues ??????????
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wr6133
World Chat Champion



Joined: 31 Dec 2013
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PostPosted: 02:25 - 15 Oct 2015    Post subject: Reply with quote
Did you route cable properly as per the manual?
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big.bee.time
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PostPosted: 06:20 - 15 Oct 2015    Post subject: Reply with quote
wr6133 wrote:
Did you route cable properly as per the manual?


Yip cable is on the right route it looks like the inner cable is to short by 2 inch
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Vincent This post is not being displayed because the poster is banned. Unhide this post / all posts.

big.bee.time
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Joined: 17 May 2007
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PostPosted: 20:47 - 16 Oct 2015    Post subject: Reply with quote
Vincent wrote:
Is there anything behind the clutch rod? Some bikes have a ball bearing and/or another shorter rod. These can get gummed up and stick. They can also be a bugger to get out.

Is the lever on the case nice and free moving?


It's all clean at the rod end called the place where I get my parts from and they tell me that there is two cable sizes for the model so think might have solved the problem just waiting on the cable to try it now.
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wr6133
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Joined: 31 Dec 2013
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PostPosted: 21:08 - 16 Oct 2015    Post subject: Reply with quote
big.bee.time wrote:
they tell me that there is two cable sizes for the model so think might have solved the problem just waiting on the cable to try it now.


All E models have the same part # so there is only 1 cable size. They may have ordered a D model one if they did then they are potato... find a new supplier.
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