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| Wonko The Sane |
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 Wonko The Sane World Chat Champion

Joined: 20 Jan 2013 Karma :   
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 Posted: 18:23 - 19 Oct 2015 Post subject: reg/rec or battery? |
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A while back my ZZR had it's reg/rec go and it was replaced with one from a ZX6-R as that's what was available and being a similar sized 4 cylinder it was figured it'd be ok and it has.
I've noticed on the last couple of cold mornings that while the bike is as eager to start as ever, when I'm in slow queuing traffic (not able to filter / have filtered) it seems to struggle for tick over a little, if I've ridden and got the revs up enough to warrant changing gear before coming to a stop again it's fine.
I've found if I turn the lights off it recovers - this was without using heated gloves this evening, my heated gloves don't seem as effective as they were last year.
Tickover is set to about what it should be (if not a little higher)
Can't smell any burning from the area of the reg/rec, there is a little bit of heat behind the fairing in that area
I don't know how long the battery has been on the bike, I've had the bike about two and a half years, flattened it once when sorting something before even riding it, flattened it a couple of times with the previous reg/rec issue, the bike lives outside and gets used all year round.
Need to find multimeter and have a poke, who do I tell if it's reg/rec or battery? ____________________ Looking to pass your CBT / Bike tests in Bury Lancashire? try www.focusridertraining.co.uk Would recommend.
They're also on Facebook https://www.facebook.com/pages/Focus-Rider-Training/196832923734251 |
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| mentalboy |
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 mentalboy World Chat Champion

Joined: 05 May 2012 Karma :   
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| Kickstart |
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 Kickstart The Oracle

Joined: 04 Feb 2002 Karma :     
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 Posted: 19:02 - 19 Oct 2015 Post subject: |
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Hi
Interesting one.
Dead battery would normally be most obvious when first starting. Starting easily suggests the battery is OK.
But it does seem to be charging, otherwise it probably wouldn't recover when given a good run. Most of the time regulator / rectifiers seem to either work or not work.
My suspicion would be the generator itself. We had a similar situation with a GPZ500 when one of the wires for the coils in there was damaged. Still ran, still charged, voltage still went up with rpm. Just nowhere near as much as they should have done. Presume 3 wires from the generator, so check the resistance over each pair of them and check they are the same.
All the best
Katy ____________________ Traxpics, track day and racing photographs - Bimota Forum - Bike performance / thrust graphs for choosing gearing |
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| Wonko The Sane |
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 Wonko The Sane World Chat Champion

Joined: 20 Jan 2013 Karma :   
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| Kawasaki Jimbo |
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 Kawasaki Jimbo World Chat Champion

Joined: 09 Oct 2015 Karma :    
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 Posted: 20:26 - 19 Oct 2015 Post subject: |
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Inspect the connector between the reg/rec and the alternator. It's possible that there is significant dirt and/or corrosion causing some electrical resistance. If ok, follow the trouble-shooting flow chart below (which isn't as complicated as it looks!).
https://www.electrosport.com/media/pdf/fault-finding-diagram.pdf |
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| Kickstart |
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 Kickstart The Oracle

Joined: 04 Feb 2002 Karma :     
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 Posted: 22:13 - 19 Oct 2015 Post subject: |
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| Wonko The Sane wrote: |
it is acting similar to when the reg/rec went, took some time to cause real problems with starting / running. |
By any chance, was the last problem at the end of last winter? Lights on, heated grips, etc will draw a load of power, and cranking it over on the starter will draw a lot of power. Just getting cold now so back to a bigger load on the charging system.
| Wonko The Sane wrote: | I'm not sure where the generator is but I'm sure haynes will tell me.
What am I looking for / settings on a multi-meter on the generator wires? |
Under the engine casing at the end of the engine. But the wires should go up to the regulator / rectifier. Think there will be 3 wires (probably all the same colour) from the generator to the reg / rectifier. Set the multi meter to resistance, disconnect those wires (engine off) and check the reading between each pair of wires (ie, say we call the wires A, B and C, check A to B, A to C and B to C). They should all be very similar. Then connect the wires again.
Also check the voltage with the engine running. Voltage should be a bit over 12V with the ignition off, about 13.5V with the engine idling and up to about 14.5V with the engine being revved.
All the best
Katy ____________________ Traxpics, track day and racing photographs - Bimota Forum - Bike performance / thrust graphs for choosing gearing |
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| Wonko The Sane |
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 Wonko The Sane World Chat Champion

Joined: 20 Jan 2013 Karma :   
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 Posted: 07:11 - 20 Oct 2015 Post subject: |
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| Kickstart wrote: | | Wonko The Sane wrote: |
it is acting similar to when the reg/rec went, took some time to cause real problems with starting / running. |
By any chance, was the last problem at the end of last winter? Lights on, heated grips, etc will draw a load of power, and cranking it over on the starter will draw a lot of power. Just getting cold now so back to a bigger load on the charging system.
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No, it was start of June, so a few months on from when I'd gone back to normal gloves, however I always ride with the lights on and generally just let them switch on and off with the ignition.
It did struggle with a warm re-start also last night and the plugs have not been changed since last October, not sure what the interval on them should be, I do around 13k a year ____________________ Looking to pass your CBT / Bike tests in Bury Lancashire? try www.focusridertraining.co.uk Would recommend.
They're also on Facebook https://www.facebook.com/pages/Focus-Rider-Training/196832923734251 |
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| Wonko The Sane |
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 Wonko The Sane World Chat Champion

Joined: 20 Jan 2013 Karma :   
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 Posted: 16:35 - 20 Oct 2015 Post subject: |
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spoken to the garage I trust (I do appreciate and value your advice), he says he doubts it is the battery as it starts normally, he suggested it could be a spot of rough running and to drain the carbs to get any sediment out and change the spark plugs and air filter as they've done over 10k.
I've got plugs and filter ordered to do this weekend, see how it is then go poking around the electrics. ____________________ Looking to pass your CBT / Bike tests in Bury Lancashire? try www.focusridertraining.co.uk Would recommend.
They're also on Facebook https://www.facebook.com/pages/Focus-Rider-Training/196832923734251 |
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| Oldie |
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 Oldie Brolly Dolly

Joined: 05 Dec 2010 Karma :   
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| Wonko The Sane |
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 Wonko The Sane World Chat Champion

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| MCN |
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 MCN Super Spammer

Joined: 22 Jul 2015 Karma :   
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| Wonko The Sane |
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 Wonko The Sane World Chat Champion

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| Oldie |
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 Oldie Brolly Dolly

Joined: 05 Dec 2010 Karma :   
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 Posted: 17:17 - 31 Oct 2015 Post subject: |
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Great feeling when that engine kicks into life  |
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| Wonko The Sane |
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 Wonko The Sane World Chat Champion

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Old Thread Alert!
The last post was made 10 years, 132 days ago. Instead of replying here, would creating a new thread be more useful? |
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