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ziptie break bleed

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chappy
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PostPosted: 10:47 - 31 Oct 2015    Post subject: ziptie break bleed Reply with quote

Hi there my zx6r 99 front break looses strenth after few hundred miles .. its 6 pots
I replaced pads and bled them worked fine for week or two then started to loose strengh . Now i find my self re bleeding them every month or so witch again work fine then not .

Iv read that you should zip tie the front break to bars over night to get rid of the air ? With this method do you still crank open the nipple and leave open over night open and do u still leave cap off the fluid . The above method dont state on forums thanks .
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Rogerborg
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PostPosted: 11:04 - 31 Oct 2015    Post subject: Reply with quote

I'm not sure what this is intended to achieve. It pressurises the system, but how that forces air bubbles to move in a particular direction escapes me.

Not that I haven't tried it, but I've only really got brakes firmed up by moving fluid through them either one way or another.
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weasley
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PostPosted: 12:00 - 31 Oct 2015    Post subject: Reply with quote

One possibility is that pressurising the system reduces the size of any air bubbles as they compress, giving the chance of greater mobility through small openings (so a possibility of natural migration to the highest point, usually the master cylinder).
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ms51ves3
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PostPosted: 12:38 - 31 Oct 2015    Post subject: Reply with quote

Rogerborg wrote:
I'm not sure what this is intended to achieve. It pressurises the system, but how that forces air bubbles to move in a particular direction escapes me.


Isn't the theory behind it that it opens the valve in the master cylinder so the bubbles can float to the top?
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Polarbear
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PostPosted: 12:52 - 31 Oct 2015    Post subject: Reply with quote

Put the bike on the side stand, bars turned so the master cylinder is at its highest point. Pump the brake lever till it goes had and cable tie the lever. Leave overnight.

It has worked for me when I have had real problems bleeding a system but I have a vacuum bleeding system now so haven't used this method for a good while.
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Pete.
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PostPosted: 12:59 - 31 Oct 2015    Post subject: Reply with quote

ms51ves3 wrote:
Rogerborg wrote:
I'm not sure what this is intended to achieve. It pressurises the system, but how that forces air bubbles to move in a particular direction escapes me.


Isn't the theory behind it that it opens the valve in the master cylinder so the bubbles can float to the top?


No, you can prove this by clamping the line directly below the master cylinder. The lever will go solid if there's no air trapped.

My own opinion is that zip-tying the lever overnight hold the slave cylinder pistons out, allowing the seals to slowly settle back to their resting state with the pistons pushed hard out so that they draw the pistons back less, and less lever travel is needed to make the pads meet the discs.
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Polarbear
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PostPosted: 13:08 - 31 Oct 2015    Post subject: Reply with quote

Pete. wrote:
ms51ves3 wrote:


Isn't the theory behind it that it opens the valve in the master cylinder so the bubbles can float to the top?


No, you can prove this by clamping the line directly below the master cylinder. The lever will go solid if there's no air trapped.

My own opinion is that zip-tying the lever overnight hold the slave cylinder pistons out, allowing the seals to slowly settle back to their resting state with the pistons pushed hard out so that they draw the pistons back less, and less lever travel is needed to make the pads meet the discs.


But I have cable tied the front brake with the master cylinder cover and rubber removed and watched as very small bubbles come up through the fluid in the master cylinder. It certainly does help with bleeding.
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Pete.
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PostPosted: 13:18 - 31 Oct 2015    Post subject: Reply with quote

Polarbear wrote:
Pete. wrote:

No, you can prove this by clamping the line directly below the master cylinder. The lever will go solid if there's no air trapped.

My own opinion is that zip-tying the lever overnight hold the slave cylinder pistons out, allowing the seals to slowly settle back to their resting state with the pistons pushed hard out so that they draw the pistons back less, and less lever travel is needed to make the pads meet the discs.


But I have cable tied the front brake with the master cylinder cover and rubber removed and watched as very small bubbles come up through the fluid in the master cylinder. It certainly does help with bleeding.


Then the bubbles were behind the pressure seal and not affecting the braking.

The very first bit of travel of the master cylinder plunger shuts off the fill&return port. After that, nothing not oil nor air can get back into the reservoir from the brake lines.

https://upload.wikimedia.org/wikipedia/commons/4/47/Hydraulic_disc_brake_diagram.gif
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Rogerborg
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PostPosted: 14:25 - 31 Oct 2015    Post subject: Reply with quote

ms51ves3 wrote:
Isn't the theory behind it that it opens the valve in the master cylinder so the bubbles can float to the top?

That's the exact opposite of what it does.

[UPDATE] Ah, as Pete has explained.
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Polarbear
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PostPosted: 20:00 - 31 Oct 2015    Post subject: Reply with quote

Despite Petes logic and Rogers whining, I am convinced it works.

If you cant bleed, cable tie and leave it overnight, it will work Thumbs Up
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Kickstart
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PostPosted: 20:43 - 31 Oct 2015    Post subject: Reply with quote

Hi

My theory of how this works is that it compresses the system, pushing the pistons out a touch, etc, and gives the air bubbles a chance to settle back to the top of the system. Hence when the lever is released the pistons move back, pushing fluid back up the system and pushing the bubble straight out into the reservoir.

All the best

Katy
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Rogerborg
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PostPosted: 21:34 - 31 Oct 2015    Post subject: Reply with quote

Despite what's-his-name's charming faith-based fettling, I'm still not clear on the technomagic that happens compared to doing repeated slow squeeze, hold and release.

Scootch, too cheap to pay for cable ties.
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Ariel Badger
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PostPosted: 22:41 - 31 Oct 2015    Post subject: Reply with quote

Kickstart wrote:

All the best

Katy

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Raffles
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PostPosted: 22:44 - 31 Oct 2015    Post subject: Reply with quote

The simplest and cheapest (free) way of bleeding breaks [sic] that I have found is using one of these contraptions:-

https://i.ytimg.com/vi/hEfEUPGq4WI/maxresdefault.jpg

Like so:-

https://s30.postimg.org/sbxaz43fl/IMG_5792.jpg
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Pete.
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PostPosted: 23:40 - 31 Oct 2015    Post subject: Reply with quote

I tried that once using a proper vacuum pump. Dragged air in past the brake lever pushrod seal.
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Raffles
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PostPosted: 00:19 - 01 Nov 2015    Post subject: Reply with quote

Pete. wrote:
I tried that once using a proper vacuum pump. Dragged air in past the brake lever pushrod seal.

It shouldn't do that if the reservoir cap is removed (which I concede hadn't yet been done in my submitted picture). The only niggle that I've encountered using this method is that of air being sucked past the bleed nipple threads, though this is easily overcome by the usage of PTFE tape.
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Northern Monkey
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PostPosted: 07:49 - 01 Nov 2015    Post subject: Reply with quote

Rogerborg wrote:
Despite what's-his-name's charming faith-based fettling, I'm still not clear on the technomagic that happens compared to doing repeated slow squeeze, hold and release.

Scootch, too cheap to pay for cable ties.


They are free when you borrow them from work.
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recman
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PostPosted: 07:56 - 01 Nov 2015    Post subject: Reply with quote

I'm just glad to see we've stopped calling them zip ties.
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stinkwheel
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PostPosted: 11:47 - 01 Nov 2015    Post subject: Reply with quote

In my experience, tying down the lever on a brake which has almost, but not totally bled, does firm things up.

I reckon there are two bits of physics at work here.

1) Pressure. We're talking very high pressures in a hydraulic system. Compressing air bubbles will make them smaller. Conversely, releasing that pressure will make them bigger. Abruptly releasing that pressure will make them bigger quickly.

2) Gravity. Brake fluid is more dense than air. The air will land up at the highest point of the system.

So. We tie the lever down. Pressure makes the bubbles smaller. Gravity ensures they start to rise to the highest point. This takes some time but not necessarily overnight. I reckon an hour will do it.

So after our hour, we have a mass of small, pressurised air bubbles sitting at the highest point of our hydraulic system. ie. just behind the master cylinder seal. We release the lever. The decrease in pressure causes the air bubbles to expand, this will be a pretty abrupt and marked expansion with all the air bubbles already touching one another. In my minds eye, this will cause them to coalece into one, larger air bubble. It's sitting right at the top of the system so it pops up into the master cylinder reservoir.

With the above in mind. I make sure I release the tied down lever in a smooth, steady motion so it goes fully out without "bouncing" then don't touch it for a few seconds.
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Robby
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PostPosted: 14:25 - 01 Nov 2015    Post subject: Reply with quote

Thinking back to the original problem, brakes should not require frequent bleeding. They require bleeding if the system has been drained and needs refilling, but otherwise brakes are generally self-bleeding. Air gets to the top and finds its way out.

If your braking system requires frequent bleeding, then air is getting it. This could be through a bad join (loose banjo bolt, knackered crush washers re-used too many times), a leaking piston seal, a leaking master cylinder, or a holed line.
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chris-red
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PostPosted: 14:26 - 01 Nov 2015    Post subject: Reply with quote

I've never had ANY trouble with a tube and a jam jar. It's so quick and easy I don't understand why people try all of these weird and wonderful methods.

Half fill the jar with fluid, attach the tube to the bleed nipple and keep the other end submerged, open the bleed nipple and pump the lever till the bubbles stop coming out. Make sure you don't let the reservoir run dry. then tighten the nipple it is that easy.
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c_dug
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PostPosted: 12:12 - 03 Nov 2015    Post subject: Reply with quote

I once bought a (not very) fancy one way valve on a bit of tube, so you can bleed without faffing with the bleed nipple. that made it a properly simple job to bleed the brakes, unsure if I still have it laying around somewhere but it was well worth the quid or two I paid for it.

But generally in agreement with the above - I've never struggled much with a tube and a jar - and if they are losing pressure there is most likely an issue somewhere.
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