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Kamikaze Bob
Trackday Trickster



Joined: 27 Apr 2011
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PostPosted: 21:16 - 27 Oct 2015    Post subject: My name's Bob and I'm an idiot... Okay, maybe not so much.. Reply with quote

Riding home from work today, and a couple of hundred yards from home, waiting to turn right at a junction, the bike dies.

I thought I had slipped the clutch too much, so try to restart the bike. Nothing.

With cars starting to queue behind me, and me sitting in the middle of the road going nowhere, I have no choice but to waddle the bike over to the side of the road to get out the way. Keep trying the starter - no dice.

Now I'm at the top of a hill, so I pull the clutch in, kick it into first, and set myself rolling... Manage to get the bike going, so ease it round the corner to the house, it cuts out a couple more times but popping the clutch gets it going until it gets to the house. Have to push it up the drive, but at least I'm home.

I get the multimeter out and it's a simple case of a dead battery. That's 6 months old. Something ain't right.

I notice I have the USB charger connected from my last wee camping trip, forgot to disconnect it (never had it connected before, it was there when I bought the bike) as I figured if nothing was in the charger it wouldn't complete the circuit and nowt would happen. Quick check online tells me that isn't the case, as it changes the voltage so constantly drains the battery, yaddy yaddy ya...

So, stupid rookie mistake fucks my battery, but at least I should be able to charge it - once I borrow a charger from someone - and hopefully get some time out of it while I wait for a new one coming. Was dreading a major repair bill.

Who else has made a stupid kind of mistake like that? Be honest!



Edit: Was thinking of buying a set of Oxford heated grips, the new ones that run straight off the battery with a smart controller to stop the kind of thing above. Rethinking that now...
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Last edited by Kamikaze Bob on 23:32 - 07 Nov 2015; edited 1 time in total
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Fladdem
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PostPosted: 21:22 - 27 Oct 2015    Post subject: Reply with quote

Me! Laughing https://www.bikechatforums.com/viewtopic.php?p=4200404&highlight=#4200404

The second break-down was caused because of that. I'd just fitted a USB charger to the bike as well before I went. I had fitted a set of bullet connectors though, so I could pull the connection apart and turn it off when not in use. Still didn't work, I think. Rolling Eyes
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doggone
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PostPosted: 21:24 - 27 Oct 2015    Post subject: Reply with quote

Something else is wrong here, while the charger might drain the battery if you left it parked unused for several days, when the engine is running the alternator can supply far more current than it could draw even charging something up..
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Rogerborg
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PostPosted: 21:36 - 27 Oct 2015    Post subject: Reply with quote

doggone wrote:
Something else is wrong here, while the charger might drain the battery if you left it parked unused for several days, when the engine is running the alternator can supply far more current than it could draw even charging something up..

Yup, I'm off to use 800W of microwave energy while I await further developments. Pass the popcorn
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Kamikaze Bob
Trackday Trickster



Joined: 27 Apr 2011
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PostPosted: 22:03 - 27 Oct 2015    Post subject: Reply with quote

doggone wrote:
Something else is wrong here, while the charger might drain the battery if you left it parked unused for several days, when the engine is running the alternator can supply far more current than it could draw even charging something up..


Aw, fuck man, don't say that. The bike's used daily for work, but usually sits over the weekend as the car is used with the wife and kiddies. It's been connected for about 6 weeks, mid September. The reg-rec unit that was in it when I bought it was wrong, so the new battery that was in the thing when I bought it last year lasted about 6-7 months. Got the proper one and a new battery in April (I think) so that'll be something other than the reg-rec which is fucking things up.
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monkeybiker
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PostPosted: 22:13 - 27 Oct 2015    Post subject: Reply with quote

I've got one of them cigarette lighter socket things connected to my bike permanently live and never had any problems.
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J.M.
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PostPosted: 22:16 - 27 Oct 2015    Post subject: Reply with quote

I fitted a phone charger to my bike. I didn't want what happened to you to happen to me, so I wired it up to a switched live. My tail light.

I fitted the phone charger for my Spain road trip.

This thing that I spent so much effort fitting perfectly, soldering, heat shrinking, routing, and securely mounting the usb port to the dash. This thing just refused to work.

After several hundred miles, I finally had the penny drop that because it was so sunny in Spain, I hadn't bothered turning any of the lights on Doh!
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kramdra
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PostPosted: 22:36 - 27 Oct 2015    Post subject: Reply with quote

Do not get oxford grips! The low voltage cutoff that you mention is set lower than flat battery voltage!

Check rest of charging circuit. Charging from empty can put high load and cook the wires/connectors.


For charging get an rc lipo charger from hobbyking/ebay.... Imax B6 for example. Much better than automotive shite and cheaper.
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pinkyfloyd
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PostPosted: 23:20 - 27 Oct 2015    Post subject: Reply with quote

I fitted (well I supervised the boss fitting) heated grips. If you get a 30amp 4 pin relay from halfrauds and connect the grips through that and onto a wire that is only live when you turn the ignition on then you wont worry about forgetting to turn them off. Mine is connected to the battery via the rear light so the grips only turn on when the key is turned.
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Pete.
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PostPosted: 23:22 - 27 Oct 2015    Post subject: Reply with quote

Kamikaze Bob wrote:
doggone wrote:
Something else is wrong here, while the charger might drain the battery if you left it parked unused for several days, when the engine is running the alternator can supply far more current than it could draw even charging something up..


Aw, fuck man, don't say that. The bike's used daily for work, but usually sits over the weekend as the car is used with the wife and kiddies. It's been connected for about 6 weeks, mid September. The reg-rec unit that was in it when I bought it was wrong, so the new battery that was in the thing when I bought it last year lasted about 6-7 months. Got the proper one and a new battery in April (I think) so that'll be something other than the reg-rec which is fucking things up.


Get your multimeter and check your charging voltage. Your alternator probably puts out 200 more watts than the bike uses. To soak up all that your usb charger would need to be drawing 16 amps.
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132.9mph off and walked away. Gear is good, gear is good, gear is very very good Very Happy
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Ariel Badger
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PostPosted: 23:27 - 27 Oct 2015    Post subject: Reply with quote

I once had a bike that refused to run and I diagnosed it as fuel starvation. Took carb to bits (twice) and refitted it but would still not go so I pushed it home 7 miles. Next day I discovered reason for fuel starvation was....I had run out of fuel Embarassed
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Pete.
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PostPosted: 23:29 - 27 Oct 2015    Post subject: Reply with quote

Ariel Badger wrote:
I once had a bike that refused to run and I diagnosed it as fuel starvation. Took carb to bits (twice) and refitted it but would still not go so I pushed it home 7 miles. Next day I discovered reason for fuel starvation was....I had run out of fuel Embarassed


Bet you felt like a right Wali Very Happy
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132.9mph off and walked away. Gear is good, gear is good, gear is very very good Very Happy
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Ariel Badger
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PostPosted: 23:49 - 27 Oct 2015    Post subject: Reply with quote

In my defence some tosser had nicked my fuel Pete.
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Pete.
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PostPosted: 00:07 - 28 Oct 2015    Post subject: Reply with quote

Ariel Badger wrote:
In my defence some tosser had nicked my fuel Pete.


Fuckers Sad

Mind you when I was a lad I used to help my dad, and one day I helped him jack up his Ford Anglia. Only trouble was I'd put the jack under the fuel tank and shoved the middle up. He ran out with the gauge showing half full Very Happy
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a.k.a 'Geri'

132.9mph off and walked away. Gear is good, gear is good, gear is very very good Very Happy
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evilzed
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PostPosted: 00:13 - 28 Oct 2015    Post subject: Reply with quote

I have Keis chicane heated grips on one of my bikes connected straight to the battery, it's suppose to have the same controller thing to shut off at 12.5 volts, I did forget to shut them off once and when I came back 8 hrs later everything was fine. I only realised because the grips turned themselves back on when I started the engine up
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talkToTheHat
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PostPosted: 15:42 - 28 Oct 2015    Post subject: Reply with quote

Wire heated grips and usb charger through an accessory relay and perhaps a switch on the charger?

I have oxford touring grips, they are comfortable and surprisingly hard wearing given how long the r&g ones that are as hard as fuck didn't last.
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c_dug
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PostPosted: 16:23 - 28 Oct 2015    Post subject: Reply with quote

I've heard that battery flat piffle about the Oxford heated grips a couple of times now. It might be the case in theory, but having left mine on several times with my previous bike I never once had a problem with a flat battery.

Also, aren't reg/recs pretty much a standard item, I had one from a Triumph fitted to my cbr600f for a couple of years with no issue.
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kramdra
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PostPosted: 19:19 - 28 Oct 2015    Post subject: Reply with quote

c_dug wrote:
I've heard that battery flat piffle about the Oxford heated grips a couple of times now. It might be the case in theory, but having left mine on several times with my previous bike I never once had a problem with a flat battery.

Also, aren't reg/recs pretty much a standard item, I had one from a Triumph fitted to my cbr600f for a couple of years with no issue.


My oxford grips we still turned on with battery 11.4v. Either the cutoff on yours worked, or it was not left lobg enough to flatten.

Yes regs are standard, either single or 3phase and with adequate current rating, they can be swapped. It would be nice if they had a standard connector but most will plug into 6mm female spades.
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c_dug
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PostPosted: 19:26 - 28 Oct 2015    Post subject: Reply with quote

I can't say I ever measured the voltage after leaving them on, but they were left on long enough to go off from the voltage dropping on probably a dozen or so occasions and the bike would always start up fine after work or the next morning. That was on a Diversion 900 so hardly a small engine to crank over.

Maybe I just got lucky or you got unlucky.
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Kamikaze Bob
Trackday Trickster



Joined: 27 Apr 2011
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PostPosted: 00:16 - 08 Nov 2015    Post subject: Reply with quote

Kamikaze Bob wrote:
doggone wrote:
Something else is wrong here, while the charger might drain the battery if you left it parked unused for several days, when the engine is running the alternator can supply far more current than it could draw even charging something up..


Aw, fuck man, don't say that. The bike's used daily for work, but usually sits over the weekend as the car is used with the wife and kiddies. It's been connected for about 6 weeks, mid September. The reg-rec unit that was in it when I bought it was wrong, so the new battery that was in the thing when I bought it last year lasted about 6-7 months. Got the proper one and a new battery in April (I think) so that'll be something other than the reg-rec which is fucking things up.


Give the man a prize!!

New battery charged up at the start of the week. Put in the bike on Tuesday night and went out to work Wednesday morning. Got about 12 miles into my commute and the bike died... Obviously not the USB thing draining the battery since I disconnected that when I changed the battery. So my immediate thought was the get the bike home and deal with it later - I have a lot of shit going on at work and need to get this out the way.

AA called - missus recently set up full/home start, thank gawd - and the nice man gives me a charge to get me home again and I figure I can have a proper look to see exactly what's up later. Get about 8 miles in and the bike dies again, which I figure means the battery is drained again, but the FI light stays on which I know is a bad sign. For the sake of it, we try to charge the battery again, but the bike won't even try to start now and the FI light is still on so we're pretty sure it's serious. He even tries to change the main fuse, but that results in major sparkage and near melting of the fuse when he tries to replace it. Peculiar...

Anyways, he has to set up the bike rig, and takes it to the garage - by this time Girders is open, we'd spent so long with charging the bloody thing!

Garage had it a couple of days while I caged it into work. Got it back late last night and it turns out the reg rec that was put on about 6 months ago was too small so wasn't dealing with the heat and ampage being passed thru it, and it basically fried the wires. Actually, literally fried the wires, they gave me the old one to see it. Now all hunky dory and I gave the car back to my dad, so won't have to spend ages in queues on the way to and from work. Now just to sort out keeping warm on my commute...


TL;DR - it was the reg rec fucking up that caused the battery not to charge, so it drained with the engine and lights running. Proper RR unit fitted, all good again
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kramdra
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PostPosted: 02:17 - 08 Nov 2015    Post subject: Reply with quote

Dont blame the regulator for shit wires, was it a professional that installed new battery and reg 6 months ago without checking the connectors? It is very common for the stator connector to melt, as well as the regulator loom connector. A dead battery will put very high load on the system.
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FlightRisk
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PostPosted: 04:11 - 08 Nov 2015    Post subject: Reply with quote

Incidentally there's two ways to wire in accessories like heated grips and chargers so they don't drain your battery.
One is to crudely hack into a switched circuit on your bike, like had been done with the grips on mine (probably actually fine if done neatly).

Mine hadn't been done neatly - brake switch wire had been stripped part way along with a blade, end of heated grip wire had been wrapped around it, super-glued and left open to the elements! Rolling Eyes Laughing

The 'proper' way is to add a simple separate accessory loom with a fuse and relay like Stinkwheel's guide, which is what I've now done: https://www.bikechatforums.com/viewtopic.php?p=2444272
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Kamikaze Bob
Trackday Trickster



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PostPosted: 11:20 - 08 Nov 2015    Post subject: Reply with quote

kramdra wrote:
Dont blame the regulator for shit wires, was it a professional that installed new battery and reg 6 months ago without checking the connectors? It is very common for the stator connector to melt, as well as the regulator loom connector. A dead battery will put very high load on the system.

Quoting the mechanic "this is a piece of Chinese shit". The surface area was to small, so was heating up quicker than it should, and wasn't transferring enough of that heat to the frame, which eventually fried the wires. The wires at the RR are completely melted thru, it's amazing it lasted that long. The guy had also hard wired it into the loom, something the mechanic told me was a big no-no.
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