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bike won't turn over ..?

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rehmh05
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PostPosted: 18:46 - 31 Jan 2016    Post subject: bike won't turn over ..? Reply with quote

Hi guys. Got a bandit 650 09

It was running spot on. Parked it for a day and got rear tyre changed and it won't turn over now. The headlight comes on and when I push the start button, headlight turns off like when its about to start but it just doesn't turn over.

I don't think battery is the problem because I've hooked it up to a car. Any suggestions? Need bike back on road ASAP. Bump starting isn't an option as no one to push it and don't want to risk dropping it on my own.

Thanks guys
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Nobby the Bastard
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PostPosted: 19:36 - 31 Jan 2016    Post subject: Re: bike won't turn over ..? Reply with quote

rehmh05 wrote:
Hi guys. Got a bandit 650 09

It was running spot on. Parked it for a day and got rear tyre changed and it won't turn over now. The headlight comes on and when I push the start button, headlight turns off like when its about to start but it just doesn't turn over.

I don't think battery is the problem because I've hooked it up to a car. Any suggestions? Need bike back on road ASAP. Bump starting isn't an option as no one to push it and don't want to risk dropping it on my own.

Thanks guys


Check the big red switch on the right hand bar. bet it's in the off position.

The bigger issue is why I'm actually bothering answering an obvious troll.
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Rogerborg
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PostPosted: 20:22 - 31 Jan 2016    Post subject: Reply with quote

Bit harsh?

Any sound from the starter solenoid? Have you tried shorting the terminals on it with an insulated screwdriver?
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rehmh05
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PostPosted: 21:19 - 31 Jan 2016    Post subject: Reply with quote

Thanks for the replies. I've checked: it's not in gear, the cut off switch isn't activated

Regerborg; I hear something when I turn the switch for a few seconds. Can you explain what u mean by the starter solenoid shorting ?

I was running around trying to fix the car incase bike isn't started so sorry for late replies . I really appreciate the help
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- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
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Kawasaki Jimbo
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PostPosted: 21:37 - 31 Jan 2016    Post subject: Re: bike won't turn over ..? Reply with quote

rehmh05 wrote:
I don't think battery is the problem because I've hooked it up to a car.


Do you mean when you jump started using a car battery the bike ran ok?

Have you checked your fuses?
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rehmh05
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PostPosted: 21:43 - 31 Jan 2016    Post subject: Re: bike won't turn over ..? Reply with quote

Kawasaki Jimbo wrote:
rehmh05 wrote:
I don't think battery is the problem because I've hooked it up to a car.


Do you mean when you jump started using a car battery the bike ran ok?

Have you checked your fuses?


I mean I linked it to the car battery and still never turned over

Which fuses do I change ?
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- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
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RhynoCZ
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PostPosted: 22:02 - 31 Jan 2016    Post subject: Re: bike won't turn over ..? Reply with quote

rehmh05 wrote:
Which fuses do I change ?


Do you happen to know what a fuse does? Smile

The answer is all of them if necessary. I'd start with the main fuse, should be 30A (green) on the plus lead from the battery to the starter relay.

There might be even 2x30A fuses, not just one. Or also one 20A (yellow) fuse.

EDIT: Sorry, lights working = the main fuse/s is/are alright.
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Last edited by RhynoCZ on 22:17 - 31 Jan 2016; edited 1 time in total
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Kawasaki Jimbo
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PostPosted: 22:09 - 31 Jan 2016    Post subject: Re: bike won't turn over ..? Reply with quote

I think my battery question might have been a stupid one but it's too late to delete it! Sad

I was also thinking of the ignition fuse but you say the headlamp responds to the start button by switching off, as expected. Unlikely to be the ignition fuse then, but maybe worth checking it hasn't blown anyway.
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rehmh05
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PostPosted: 23:02 - 31 Jan 2016    Post subject: Reply with quote

Can't find new fuses. Will check tomorrow. Thanks guys for the help
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- CBT 31/10/12 - CBR 125 bought 01/11/12
- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
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Kawasaki Jimbo
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PostPosted: 23:19 - 31 Jan 2016    Post subject: Reply with quote

If a fuse has blown you'll see it.
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rehmh05
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PostPosted: 01:16 - 01 Feb 2016    Post subject: Reply with quote

No fuse seems to be blown. Luckily car is ready to be used tomorrow however would rather ride than drive any day.

I'll try testing the voltage etc. Tomorrow to see weather there is any current going to the starter motor and work backwards. Does anyone have a list of things linked to the starting mechanism.... ie. Motor, starter button
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- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
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Rogerborg
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PostPosted: 09:41 - 01 Feb 2016    Post subject: Reply with quote

Find your starter motor. There will be a fat cable running from it to a solenoid, something like this:

https://tws.dk-server.co.uk/item104222-5b.jpg

Under that translucent cover you can see two big screw erminals. The wire from your starter motor will go to one of them. The other will go to the battery +ve terminal, possibly via a high amperage fuse.

If you pop that cover off and then put the blade of a screwdriver across both terminals, you'll connect the battery +ve direct to the starter motor. It'll will spark up a treat, and be prepared to pull the screwdriver away hard as it might even spot-weld itself to the terminals.

If the starter spins, it's likely that the solenoid is duff. But try cleaning up the connectors anyway. I'm not sure why there are what appears to be 4 low amperage wires going into it, it should only need two. Possibly the others are from whatever sidestand/gear/clutch magic is designed to stop it spinning up while in gear / without the clutch held in or whatever ritual you need.

If the terminals spark but the starter doesn't spin then either your main -ve earth is hooky or the starter is borked.

If the terminals don't spark then you're not getting +ve to the solenoid - check for a blown fuse between it and the battery, although it's high amperage so there may not be one.

A multimeter will take most of the guesswork out of it.
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rehmh05
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PostPosted: 10:04 - 01 Feb 2016    Post subject: Reply with quote

When I short the solenoid the motor wants to turn but sounds dead. Voltage is reading about 8 volts now.... will give that a good charge. So I'm assuming the solenoid Is knackered??? Is that right ?
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- CBT 31/10/12 - CBR 125 bought 01/11/12
- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
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RhynoCZ
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PostPosted: 10:17 - 01 Feb 2016    Post subject: Reply with quote

rehmh05 wrote:
When I short the solenoid the motor wants to turn but sounds dead. Voltage is reading about 8 volts now.... will give that a good charge. So I'm assuming the solenoid Is knackered??? Is that right ?


If the voltage is this low, a modern bike won't even try to turn the starter motor. Also, what does dead sound like?

Anyway, disconnect the relay, and clean the contacts properly. Then try it again.
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Rogerborg
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PostPosted: 10:25 - 01 Feb 2016    Post subject: Reply with quote

rehmh05 wrote:
Voltage is reading about 8 volts now....

Oops. That's a sad, sad battery. You can try charging it, but I'd inspect it for leaks or bulges first.
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Biking is 1/20th as dangerous as horse riding.
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rehmh05
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PostPosted: 11:15 - 01 Feb 2016    Post subject: Reply with quote

RhynoCZ wrote:
rehmh05 wrote:
When I short the solenoid the motor wants to turn but sounds dead. Voltage is reading about 8 volts now.... will give that a good charge. So I'm assuming the solenoid Is knackered??? Is that right ?


If the voltage is this low, a modern bike won't even try to turn the starter motor. Also, what does dead sound like?

Anyway, disconnect the relay, and clean the contacts properly. Then try it again.


it was 11.5 last night . It's dropped only after shorting the solenoid. I'm going to get a battery just in case and clean contacts. If I don't get anything turning is it therefore the solenoid gone?
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- CBT 31/10/12 - CBR 125 bought 01/11/12
- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
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RhynoCZ
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PostPosted: 11:40 - 01 Feb 2016    Post subject: Reply with quote

The battery is dead, OP. Or there is a short circuit somewhere. Try a new battery, ask a mate to borrow you his.

Voltage is not everything, the Amps matter as well. Amperes is what defines a performance of a battery, Ah its capacity. That is why you would never start an automobile with a small motorcycle battery, even though it's a 12v one as well.
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rehmh05
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PostPosted: 13:39 - 01 Feb 2016    Post subject: Reply with quote

RhynoCZ wrote:
The battery is dead, OP. Or there is a short circuit somewhere. Try a new battery, ask a mate to borrow you his.

Voltage is not everything, the Amps matter as well. Amperes is what defines a performance of a battery, Ah its capacity. That is why you would never start an automobile with a small motorcycle battery, even though it's a 12v one as well.


Just put near New battery in; and no success. According to the symptoms, is the solenoid good? Voltage across it is 12.15 v. When I press start button it's 12.35 ish.
Voltage across the motor is 0 at all times
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- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
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weasley
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PostPosted: 14:44 - 01 Feb 2016    Post subject: Reply with quote

So perhaps the solenoid has failed or stuck. Can you bump-start it? (ie push the bike along, put it in gear and release the clutch, like push-starting a car)?
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Pete.
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PostPosted: 15:14 - 01 Feb 2016    Post subject: Reply with quote

rehmh05 wrote:
RhynoCZ wrote:
The battery is dead, OP. Or there is a short circuit somewhere. Try a new battery, ask a mate to borrow you his.

Voltage is not everything, the Amps matter as well. Amperes is what defines a performance of a battery, Ah its capacity. That is why you would never start an automobile with a small motorcycle battery, even though it's a 12v one as well.


Just put near New battery in; and no success. According to the symptoms, is the solenoid good? Voltage across it is 12.15 v. When I press start button it's 12.35 ish.
Voltage across the motor is 0 at all times


The voltage goes up because when you press the start button it turns off the headlight.

Sounds like an alarm fault TBH or possibly clutch switch.

The 'sound' you hear for a few seconds is most likely the fuel pump. It runs for 2 seconds. This means it's not the red switch because the pump will only prime when the bike is ready to run and that means the red switch is on. Your problem is in the starter circuit or interlock, if you bumped it then it would start.
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rehmh05
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PostPosted: 16:26 - 01 Feb 2016    Post subject: Reply with quote

Son of a ************ some idiot's broke the clutch switch!!!

Wasted my entire day getting batteries etc. ....

Thank you millions RhynoCZ and everyone else for you input. Ive shorted the clutch switch and can start it for now. Thank the lord!!! Will order the clutch switch ASAP....

Thanks once again BCF community.

Will post the pic as soon as.....
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- CBT 31/10/12 - CBR 125 bought 01/11/12
- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
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rehmh05
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PostPosted: 17:08 - 01 Feb 2016    Post subject: Reply with quote

https://i66.tinypic.com/2ns6gc8.jpg
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- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
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Rogerborg
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PostPosted: 17:16 - 01 Feb 2016    Post subject: Reply with quote

Rogerborg wrote:
stop it spinning up while in gear / without the clutch held in or whatever ritual you need.

I did wonder. Sorry, couldn't remember if the Bandit needed the clutch in to start.

Was that really all? It span and fired from a 8V battery? Shocked

Workmate leaves his 2009 outside over winter, never charges the battery, and it fires up every spring without fail. They're like cockroaches.
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RhynoCZ
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PostPosted: 18:33 - 01 Feb 2016    Post subject: Reply with quote

Cool you've found the culprit. I completely forgot there was a clutch kill switch. I do recall my mate's SV1000 needed the clutch lever to be squeezed when starting the engine, even though he was in neutral with the side stand up. Thinking
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Kawasaki Jimbo
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PostPosted: 19:20 - 01 Feb 2016    Post subject: Reply with quote

Regarding the need to have the clutch in to start, regardless of what the other safety switches are doing, isn't that a quirk of all Suzukis? Never had one but I read that somewhere, I think.
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