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Falco
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PostPosted: 13:47 - 15 Apr 2016    Post subject: Brake Pad Recommendations Reply with quote

Noticed last week that my brake fluid has dropped to 3/4 - 1/2 down the sight glass. Checked the calipers and no leakage so I guess it must be the pads wearing. This time I plan to change them myself.

I am currently using EBC SFA054 organic pads (its a CG124 ES4), but they have only been in for 2,000 miles, which seems a bit low.

Does anyone have any recommendations for decently hard wearing pads?
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chris-red
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PostPosted: 13:51 - 15 Apr 2016    Post subject: Reply with quote

Check the pads rather than relying on the fluid level. I can't say I've noticed the level drop with knackered pads and that is with large dual caliper setups.

I've always used EBC Sintered (HH)

Someone will no doubt be along to tell you "Sintered ruins discs". I ran nothing but sintered pads in my TDM and the discs lasted for 70 something thousand miles. What ruins discs is poor maintenance.

The provide far superior stopping power especially in the wet.
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RhynoCZ
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PostPosted: 14:02 - 15 Apr 2016    Post subject: Reply with quote

What Chris says, always check the pads, not the fluid. When people bleed brakes with worn pads, they always pour in the fluid up to the top notch of the reservoir.

2000 miles? Is the caliper binding? I did, double of that on the ZX7R and the pads were still alright for the next 5-6 thousand miles and maybe more, when I sold the motorcycle. Something's just not right, when a set of brake pads last longer in a heavy ''superbike'' than in a light 125cc commuter motorcycle. Thinking

Anyway, I also second the Sintered pads idea.
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jaffa90
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PostPosted: 14:12 - 15 Apr 2016    Post subject: Reply with quote

2,000 miles ???? Some thing is sadly wrong so find out before replacing them.
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MCN
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PostPosted: 19:21 - 15 Apr 2016    Post subject: Reply with quote

If you change material then you may have to rub the discs using 600 wet and dry to remove the brake material coating.
Then fit the new pads and bed them in.
It's a cnut of a task but it can reduce brake performance/expectation disappointment.

I support the front wheel of the ground and drive the wheel using a drilling machine against the tyre.
Just don't go mental with the speed or the wheel may eat your fingers.
Dig any old brake detritus from the place where the pads locate.
Clean everything with brake cleaner.
The pads should slip in easily. If not then the calliper isn't clean yet. Do again.
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Falco
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PostPosted: 20:25 - 15 Apr 2016    Post subject: Reply with quote

Thanks for the replies guys.

chris-red wrote:
Check the pads rather than relying on the fluid level. I can't say I've noticed the level drop with knackered pads and that is with large dual caliper setups.

I've always used EBC Sintered (HH)

Someone will no doubt be along to tell you "Sintered ruins discs". I ran nothing but sintered pads in my TDM and the discs lasted for 70 something thousand miles. What ruins discs is poor maintenance.

The provide far superior stopping power especially in the wet.


RhynoCZ wrote:
What Chris says, always check the pads, not the fluid. When people bleed brakes with worn pads, they always pour in the fluid up to the top notch of the reservoir.

2000 miles? Is the caliper binding? I did, double of that on the ZX7R and the pads were still alright for the next 5-6 thousand miles and maybe more, when I sold the motorcycle. Something's just not right, when a set of brake pads last longer in a heavy ''superbike'' than in a light 125cc commuter motorcycle. Thinking

Anyway, I also second the Sintered pads idea.


I have tried to check the pads with the caliper on the bike, but I can't see much, even with a torch and a scrub on the sides to try make the wear marks more visible. So the pads are going to have to come out anyway to check their condition.

If worn pads don't cause a drop in the fluid level, do you know what could be the cause? If its any use as a diagnostic, the brake lever has started coming back further towards the handle bar before giving much reistance, there is ~ 2/3cm between the handlebar and the handle bar when pulled in.

It does seem like a very short period. I don't think the wheel is binding, I span the wheel a little today, getting the valve into a good position to check the pressure, but I'll have a proper look tomorrow (or Sunday if the weather forecast is correct, I draw the line at working in the snow).

The recommendations for sintered pads are much appreciated.

God.i wrote:
Galfers give good stopping power long lasting and kick up virtually no dust.

SBS give super stopping power in all conditions not as hard wearing as the Galfers but I can live with that.


Thanks for the tip, I don't know the names but I'll have a look for them.

MCN wrote:
If you change material then you may have to rub the discs using 600 wet and dry to remove the brake material coating.
Then fit the new pads and bed them in.
It's a cnut of a task but it can reduce brake performance/expectation disappointment.

I support the front wheel of the ground and drive the wheel using a drilling machine against the tyre.
Just don't go mental with the speed or the wheel may eat your fingers.
Dig any old brake detritus from the place where the pads locate.
Clean everything with brake cleaner.
The pads should slip in easily. If not then the calliper isn't clean yet. Do again.


That's great advice, thank you. I will probably put a weight on the back of the bike with the centre stand out to put the front wheel off the ground. I was intending to try and clean the pistons while I am changing the pads so it would make sense to clean the whole area behind the pads.
As it will probably take me while, this is scheduled for early May, I am just getting the materials together for it now.
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RhynoCZ
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PostPosted: 20:45 - 15 Apr 2016    Post subject: Reply with quote

If you fit brand new pads, fill the brake fluid reservoir up to the top notch, and then ride and the pads get worn, the fluid level should drop a bit, but not this quick. 2000 miles is a really short period of time. Motorcycles more powerful (faster) and heavier don't eat the pads this quick, that is what's making us concerned.

Definitely check the pads.

IF the brake system was leaking, you'll see a lot of air bubbles when you're going to bleed the system. Thumbs Up
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Falco
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PostPosted: 21:35 - 15 Apr 2016    Post subject: Reply with quote

RhynoCZ wrote:
If you fit brand new pads, fill the brake fluid reservoir up to the top notch, and then ride and the pads get worn, the fluid level should drop a bit, but not this quick. 2000 miles is a really short period of time. Motorcycles more powerful (faster) and heavier don't eat the pads this quick, that is what's making us concerned.

Definitely check the pads.

IF the brake system was leaking, you'll see a lot of air bubbles when you're going to bleed the system. Thumbs Up


Yes it did seem odd that the fluid dropped so quickly. The fluid stayed high for most of those miles, it has only been in the last week that it started to drop.

Unfortunately the brake cleaner isn't due to arrive until the middle of next week.Would it be worth my taking the caliper off to look with only white spirits as a cleaning solvent?

I don't believe it to be leaking, I have checked the caliper after 2 trips and it was dry. Is there a need to bleed the system? I changed the brake fluid a little over a month ago (~1000 miles).
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Falco
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PostPosted: 12:27 - 18 Apr 2016    Post subject: Reply with quote

Finally looked at the front wheel to check if the brake is binding, I think it may well be. I say this because though the wheel turns pretty freely, there is a faint hissing/grinding noise.

I have included pictures of the discs. I don't know what they are supposed to look like, but I have a bad feeling that the pads have been binding and those lines are scores on the disc.
Is it bad? Should I be looking to replace the disc as well as the pads?


https://i65.tinypic.com/29e3zmd.jpg

Close up:

https://i64.tinypic.com/14bnhix.jpg
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chris-red
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PostPosted: 12:39 - 18 Apr 2016    Post subject: Reply with quote

I think it's fine, you will hear a slight noise from there when pushing around. Push it hit the brakes to stop you let go then push it again, you shouldn't feel any extra resistance from front.

I wouldn't replace that disc unless it was under thickness or warped.

Take the caliper off.
Remove pads.
pump the Piston(s) out a little bit (careful not to go too far) just till you see clean metal.
You brake cleaner and a cloth/toothbrush to clean the black crap off the pistons.
Push a bit of lithum/red rubber grease on the pistons and push them back in.
Replace pads (Renew if warn) and put a smear of copper slip on the back.
Clean/Grease the sliding pins.
Put it back on.

Should take half hour if that.
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Well, you know what they say. If you want to save the world, you have to push a few old ladies down the stairs.
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WANTED:- Fujinon (Fuji) M42 (Screw on) lenses, let me know if you have anything.
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Falco
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PostPosted: 13:38 - 18 Apr 2016    Post subject: Reply with quote

Thanks Chris.

No extra resistance after hitting the brakes, though the lever can now get almost all the way to the bar, so there is something a bit wonky somewhere. The Disc (as of 2 months ago) is within spec and not warped.

Cheers for the step-by-step. Brake cleaner (and hopefully new pads) due on Wednesday, so hopefully be able to tackle it soon. I'll try to remember to take some pics if there is anything odd about the pads, I will be interested to find out why they have worn so fast.
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tom_e
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PostPosted: 14:24 - 18 Apr 2016    Post subject: Reply with quote

How do the actual pads look? It's a 2 minute job to unbolt the caliper so you can see them.

It definitely sounds like you've gotten air in the system some how.
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chris-red
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PostPosted: 14:30 - 18 Apr 2016    Post subject: Reply with quote

FredTheHorse wrote:
Thanks Chris.

No extra resistance after hitting the brakes, though the lever can now get almost all the way to the bar, so there is something a bit wonky somewhere. The Disc (as of 2 months ago) is within spec and not warped.

Cheers for the step-by-step. Brake cleaner (and hopefully new pads) due on Wednesday, so hopefully be able to tackle it soon. I'll try to remember to take some pics if there is anything odd about the pads, I will be interested to find out why they have worn so fast.


It may need bleeding too.

There are plenty of videos on this I'm sure.

However no-one seems to do my method, which IMO is the easiest and quickest.


Get a jam jar and half fill it with brake fluid. Get the right size tube to go over the bleed nipple, then drill a hole in the jam jar lid and poke the tube it in so the end is submerged, I also use a cable tie to keep the tube in place.


Take the fluid cover off.
Attach the tube to the bleed nipple and open it.
Pump the brake lever (Slowly so it doesn't splash).
Keep an eye on the tube/jar you should see fluid pumping through and hopefully bubbles too.
Top up the fluid level making sure it never gets near the bottom.
Once bubbles stop coming out tighten the nipple remove the tube and you are done.

People say you need to tighten and loosen the nipple between pumping, but I've never needed too.
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Well, you know what they say. If you want to save the world, you have to push a few old ladies down the stairs.
Skudd:- Perhaps she just thinks you are a window licker and is being nice just in case she becomes another Jill Dando.
WANTED:- Fujinon (Fuji) M42 (Screw on) lenses, let me know if you have anything.
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RhynoCZ
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PostPosted: 14:36 - 18 Apr 2016    Post subject: Reply with quote

chris-red wrote:
It may need bleeding too.

There are plenty of videos on this I'm sure.

However no-one seems to do my method, which IMO is the easiest and quickest.


Get a jam jar and half fill it with brake fluid. Get the right size tube to go over the bleed nipple, then drill a hole in the jam jar lid and poke the tube it in so the end is submerged, I also use a cable tie to keep the tube in place.


Take the fluid cover off.
Attach the tube to the bleed nipple and open it.
Pump the brake lever (Slowly so it doesn't splash).
Keep an eye on the tube/jar you should see fluid pumping through and hopefully bubbles too.
Top up the fluid level making sure it never gets near the bottom.
Once bubbles stop coming out tighten the nipple remove the tube and you are done.

People say you need to tighten and loosen the nipple between pumping, but I've never needed too.


That might be why. Thumbs Up
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Last edited by RhynoCZ on 14:50 - 18 Apr 2016; edited 1 time in total
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chris-red
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PostPosted: 14:39 - 18 Apr 2016    Post subject: Reply with quote

?
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Well, you know what they say. If you want to save the world, you have to push a few old ladies down the stairs.
Skudd:- Perhaps she just thinks you are a window licker and is being nice just in case she becomes another Jill Dando.
WANTED:- Fujinon (Fuji) M42 (Screw on) lenses, let me know if you have anything.
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Rogerborg
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PostPosted: 14:42 - 18 Apr 2016    Post subject: Reply with quote

Quick aside, my GS completely devoured a set of EBC/FA209/2 pads in exactly 2000 miles. They were disappointingly thin to begin with. I can't find any sign that the brake is binding.

I've replaced them with Brembo branded pads, which started out substantially fatter. Further bulletins as events warrant.
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RhynoCZ
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PostPosted: 14:46 - 18 Apr 2016    Post subject: Reply with quote

chris-red wrote:
?


Your method means wasting 1/2 of a jar of brake fluid. Thumbs Up
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chris-red
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PostPosted: 14:55 - 18 Apr 2016    Post subject: Reply with quote

RhynoCZ wrote:
chris-red wrote:
?


Your method means wasting 1/2 of a jar of brake fluid. Thumbs Up


Laughing

I once 'wasted' ~200ml of Brake fluid (about £1's worth) then have never had to since. The just sits in a shelf in my garage.

Are you really that tight?
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Well, you know what they say. If you want to save the world, you have to push a few old ladies down the stairs.
Skudd:- Perhaps she just thinks you are a window licker and is being nice just in case she becomes another Jill Dando.
WANTED:- Fujinon (Fuji) M42 (Screw on) lenses, let me know if you have anything.
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chris-red
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PostPosted: 14:57 - 18 Apr 2016    Post subject: Reply with quote

You can use water if you really want.
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Well, you know what they say. If you want to save the world, you have to push a few old ladies down the stairs.
Skudd:- Perhaps she just thinks you are a window licker and is being nice just in case she becomes another Jill Dando.
WANTED:- Fujinon (Fuji) M42 (Screw on) lenses, let me know if you have anything.
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tom_e
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PostPosted: 15:41 - 18 Apr 2016    Post subject: Reply with quote

chris-red wrote:
You can use water if you really want.


Ummm no, no you can't or else you'll be sucking water into your brake lines Confused
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chris-red
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PostPosted: 16:02 - 18 Apr 2016    Post subject: Reply with quote

tom_e wrote:
chris-red wrote:
You can use water if you really want.


Ummm no, no you can't or else you'll be sucking water into your brake lines Confused


I've never had the fluid go that far up the line it barely gets out of the jar, have you?

For the record I would use Brake fluid in the jar, just because, but I can't see any problem using water if you are tight as a ducks arse or don't have enough DOT4.
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Well, you know what they say. If you want to save the world, you have to push a few old ladies down the stairs.
Skudd:- Perhaps she just thinks you are a window licker and is being nice just in case she becomes another Jill Dando.
WANTED:- Fujinon (Fuji) M42 (Screw on) lenses, let me know if you have anything.
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Falco
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PostPosted: 21:33 - 18 Apr 2016    Post subject: Reply with quote

tom_e wrote:
How do the actual pads look? It's a 2 minute job to unbolt the caliper so you can see them.

It definitely sounds like you've gotten air in the system some how.


Not sure yet. I won't get a chance to check them tomrrow, it will be Wednesday at the earliest. Though without any way of cleaning them it seemed a pit pointless, I might check them anyway, because I want to get to the bottom of what is going on.

This will be my first time working on the front brake (I chickened out and took it to the garage the first time, I had barely had the bike 3 weeks at that point) so I will be going very slowly and double checking everything, hence the large amount of time I am setting aside for the job.

No idea how air could have got it, but I'll certainly try bleeding it if there is nothing obvious going on with the pads. The last thing I did to the front brake was to change the fluid, but that was more than 1000 miles ago and it's only in the last 50 or so that the problems have shown up.

chris-red wrote:
It may need bleeding too.

There are plenty of videos on this I'm sure.

However no-one seems to do my method, which IMO is the easiest and quickest.


Get a jam jar and half fill it with brake fluid. Get the right size tube to go over the bleed nipple, then drill a hole in the jam jar lid and poke the tube it in so the end is submerged, I also use a cable tie to keep the tube in place.


Take the fluid cover off.
Attach the tube to the bleed nipple and open it.
Pump the brake lever (Slowly so it doesn't splash).
Keep an eye on the tube/jar you should see fluid pumping through and hopefully bubbles too.
Top up the fluid level making sure it never gets near the bottom.
Once bubbles stop coming out tighten the nipple remove the tube and you are done.

People say you need to tighten and loosen the nipple between pumping, but I've never needed too.


Evil or Very Mad Damn, it wasn't that long ago I threw away ~ 1/2L of brake fluid that had been exposed to the atmosphere, wish I had known about this method then! The method recommended to change the brake is very similar and also works very well.

The only jam jars I have at the moment are 50ml ones, for bleeding I wonder if they would work Thinking

Rogerborg wrote:
Quick aside, my GS completely devoured a set of EBC/FA209/2 pads in exactly 2000 miles. They were disappointingly thin to begin with. I can't find any sign that the brake is binding.

I've replaced them with Brembo branded pads, which started out substantially fatter. Further bulletins as events warrant.


I'd be interested in hearing about how they do. The GS is pretty high on my list of potential big bikes, so information on its eating habits would be of great use. Out of interest, how are the steering bearings holding up? I hear it might have a habit of going through them as well.
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Chuffin Nora
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PostPosted: 19:51 - 19 Apr 2016    Post subject: Reply with quote

chris-red wrote:

Attach the tube to the bleed nipple and open it.

I think it's worth pointing out at this juncture that only a ring spanner should be used;
you don't want to be rounding-off the nipple with an open-ended jobby.
Therefore (obviously), emplace the ring spanner before you attach the hose.
And don't go mad with the tightening. The nipple needs but nipping up.
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Rogerborg
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PostPosted: 21:19 - 19 Apr 2016    Post subject: Reply with quote

FredTheHorse wrote:
Rogerborg wrote:
I've replaced [EBC pads] with Brembo branded pads, which started out substantially fatter. Further bulletins as events warrant.

I'd be interested in hearing about how they do. The GS is pretty high on my list of potential big bikes, so information on its eating habits would be of great use. Out of interest, how are the steering bearings holding up? I hear it might have a habit of going through them as well.

It's frugal. 65mpg+, 7000 miles on the rear tyre and there's still loads left, the front lasted more than 7000 miles, I got 5000 from front pads that were in when I got it, 7000+ from the rear pads. I took 2 links out of the chain at 17,500 miles but the sprockets have a fair bit left.

Those EBC pads have been the only let down.

The steering head bearings are fine at 17,500 miles, although other folk do report them going. I coincidentally checked them for play last weekend, wheel down and wheel up, not a hint of notch or wobble.

I've had a couple of minor electrical niggles. Very cold starting can occasionally (like, half a dozen times) result in the heated grips not coming on due to the bike deciding the voltage was too low when it was started. The solution is just to stop and restart, job done.

When it's been standing in the rain all day, the gear position sensor can occasionally get a bit confused. It doesn't effect the running at all and sorts itself out quickly. I'll pack it with ACF-50 dielectric grease at the next service.
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