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Kawasaki z250a bogging at high revs

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Sparky700
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Joined: 13 Mar 2019
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PostPosted: 08:22 - 20 Aug 2020    Post subject: Kawasaki z250a bogging at high revs Reply with quote

hi all I'm after a bit of advice. I've just restored a barn find 1981 z250 twin which is a great little bike. She's purring like a kitten but won't go past 8k. Carb has been thoroughly cleaned and I managed to source some rare carb holders which improved it slightly. Timing has been checked and rechecked. I'm running out of ideas. One thing though is if I give it some choke she will blast past the red line no probs. Any suggestions?
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Easy-X
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Joined: 08 Mar 2019
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PostPosted: 11:45 - 20 Aug 2020    Post subject: Reply with quote

Sounds like you're hitting a fuel flow limit. Assuming the carbs are actually jetted correctly I'd be looking at tank, petcock / fuel valve & fuel pipe blockages.
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stinkwheel
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Joined: 12 Jul 2004
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PostPosted: 12:27 - 20 Aug 2020    Post subject: Reply with quote

Pulling through a flat-spot at wide-open throttle when you apply the choke is a sign of lean running. If you do a plug-chop at WOT, I'd bet it's white and scorchy.

Is it on original airbox and filters? Needle position correct?

You may need a bigger main jet and/or different emulsion tube... The question is why?
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jaffa90
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Joined: 06 Apr 2016
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PostPosted: 17:12 - 20 Aug 2020    Post subject: Reply with quote

If the plug chop (colour) is showing lean then it`s more fuel or less air as in a denser air filter (part choke).
Providing no unwanted air going in.
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Sparky700
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PostPosted: 18:50 - 20 Aug 2020    Post subject: Reply with quote

Easy-X wrote:
Sounds like you're hitting a fuel flow limit. Assuming the carbs are actually jetted correctly I'd be looking at tank, petcock / fuel valve & fuel pipe blockages.

Thanks, new petcock but I'm wondering if I did a good enough job cleaning the tank
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Sparky700
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PostPosted: 18:52 - 20 Aug 2020    Post subject: Reply with quote

stinkwheel wrote:
Pulling through a flat-spot at wide-open throttle when you apply the choke is a sign of lean running. If you do a plug-chop at WOT, I'd bet it's white and scorchy.

Is it on original airbox and filters? Needle position correct?

You may need a bigger main jet and/or different emulsion tube... The question is why?

Original airbox and rubbers, home made filter, you can't get them. Happens with or without but ill take a look. Jets are the ones that came with the bike so thats where I'll look after I've cleaned the tank again
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Sparky700
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PostPosted: 18:54 - 20 Aug 2020    Post subject: Reply with quote

jaffa90 wrote:
If the plug chop (colour) is showing lean then it`s more fuel or less air as in a denser air filter (part choke).
Providing no unwanted air going in.

I've never tried a chop hoping I don't have to. I can get the bloody carbs in and out as quick as a pit mechanic now!
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Robby
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Joined: 16 May 2002
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PostPosted: 13:21 - 21 Aug 2020    Post subject: Reply with quote

How is the fuel flow out of the tank? If it was filthy and you cleaned it, all the remaining sediment (there is always some left) will collect around the lowest point in the tank - the reserve setting on the tap.

If you remove the tap you'll probably find some crud around the fuel tap hole.
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Sparky700
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PostPosted: 16:59 - 21 Aug 2020    Post subject: Reply with quote

Robby wrote:
How is the fuel flow out of the tank? If it was filthy and you cleaned it, all the remaining sediment (there is always some left) will collect around the lowest point in the tank - the reserve setting on the tap.

If you remove the tap you'll probably find some crud around the fuel tap hole.

Thanks.
Its a complete rebuilt so the petcock and fuel lines are new so the only culprit would be the tank if there's contamination. I drained it today and there's a small amount of rusty silt in the recepticle. I'll fill past reserve tomorrow and see of that helps. If not, jets and plug chopping coming up! Sad
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