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Cleaning Stainless Exhaust - 2010 600 Hornet

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Zen Dog
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PostPosted: 11:34 - 15 Mar 2026    Post subject: Cleaning Stainless Exhaust - 2010 600 Hornet Reply with quote

When I got my Hornet it had an aftermarket exhaust fitted, but I got the original exhaust with it too. I thought I'd have a go at cleaning it up. Bought a kit from "Dr. Downpipe", came with a spray bottle of acid-etch cleaner, a tube of metal polish, 2 scourers and 2 microfiber cloths. No gloves though. Anyway I thought I'd take some pics of the process.

First set of pics, the exhaust as I got it. Some minor pitting around the header inlets, but mainly its lots of surface rust, scaling and general grunge.
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Current - '94 VFR750FR (Dead), '00 VFR800FI, '11 600 Hornet - Previous - '11 CBF125, '10 Street Triple R, '92 MZ ETZ301, '05 TTR250, NSR125R, KMX125, "Honda" Win
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Zen Dog
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PostPosted: 15:28 - 15 Mar 2026    Post subject: Stage 1 - Acid Etch Reply with quote

So I gave it a wash with soap and water, then tried out the acid-etch stuff. Spray it on, give it a bit of an agitate with the scouring pad, rinse it off. I did it a couple of times. The effect was pretty dramatic, but mostly it's made the already bright bits brighter. There's still lots of corrosion on the welds and in all the little grooves. Even the nice bits have a sort of satin finish. Still, for about 15 minutes work, no complaints.
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Current - '94 VFR750FR (Dead), '00 VFR800FI, '11 600 Hornet - Previous - '11 CBF125, '10 Street Triple R, '92 MZ ETZ301, '05 TTR250, NSR125R, KMX125, "Honda" Win
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Zen Dog
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PostPosted: 15:54 - 15 Mar 2026    Post subject: Stage 2 - Brass Brushes Reply with quote

It didn't look at all ready for metal polish to me at this point, so I got out the brass brushes and brush tips for the dremel, and sacrificed a load of them to the God of Shiny Exhausts. Also nearly sacrificed an eye when a strand of high-velocity brass managed to find it's way around my glasses and safety squint.

I spent a few hours on this stage, but I think it was worth it. I'm not sure how well it comes out in the photos but the dremel removed basically all the remaining surface corrosion, out of all the little nooks and crannies. There was now nothing rusty or brown left, and the whole surface has a sort of satin finish, with the inlets having a dark discolouration.

Time for metal polish next, but I'm expecting that to take more hours.
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Current - '94 VFR750FR (Dead), '00 VFR800FI, '11 600 Hornet - Previous - '11 CBF125, '10 Street Triple R, '92 MZ ETZ301, '05 TTR250, NSR125R, KMX125, "Honda" Win
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to v or not to v
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PostPosted: 22:17 - 15 Mar 2026    Post subject: Reply with quote

ive heard Harpic 10x bleach applied for about 15 minutes then washed off works wonders.
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stinkwheel
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PostPosted: 08:14 - 16 Mar 2026    Post subject: Reply with quote

to v or not to v wrote:
ive heard Harpic 10x bleach applied for about 15 minutes then washed off works wonders.


It's not really a "bleach" in the traditional sense. It's based on hydrochloric acid rather than hypochlorite bleach like most bleaches. So effectively an acid gel.

So yes, it works well to remove corrosion, also works on rusty mild steel pipes. It's also perfectly capable of eating a hole in it if you leave it on too long.
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Zen Dog
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PostPosted: 10:26 - 16 Mar 2026    Post subject: Reply with quote

to v or not to v wrote:
ive heard Harpic 10x bleach applied for about 15 minutes then washed off works wonders.


Yeah, I'd heard of that too. But apparently it can be a bit difficult to get hold of, and I thought it was probably overkill in this case. Do you think you could create a race exhaust by taking a normal one and then dissolving it with Harpic until it's paper thin? Thinking
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Current - '94 VFR750FR (Dead), '00 VFR800FI, '11 600 Hornet - Previous - '11 CBF125, '10 Street Triple R, '92 MZ ETZ301, '05 TTR250, NSR125R, KMX125, "Honda" Win
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A100man
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PostPosted: 11:06 - 16 Mar 2026    Post subject: Reply with quote

The acid based bog cleaners/descalers are quite common and tend to come in ominous black bottles. I'm pretty sure its safe on (good quality) stainless but less so on mild steel/rust. I've used it with scotchbrite or possibly wire wool in the past to good effect.
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