zzr600d weird electrical fault help please

[italjet]

hi to all

i got a zzr600d and when i turn the key the fuel and ingition ligt blink,and i can here the relay by the battery clicking,the starting motor works turns over lovly but i checked spark and there isnt 1?

it was running fine until this happened,does anyone know what it could be before it costs me the earth to put in garage cheers.

[italjet]

bump

[AcIdBuRnZ]

Sounds to me like the reticfier/regulator unit has blown.

Could well be wrong though.

On the ZZR it's located inside the left hand seat panel
____________________
Past: Honda NSR125R >> Kawasaki ER-5a2 >> Kawasaki ZZR-600e1 >> Suzuki GSXR-750Y >> Honda VTR 1000 Firestorm
"Chickity China the Chinese Chicken..."

[Kickstart]

Hi

Neutral light coming on? I would first check out the various cut outs which are designed to stop you riding off with the stand down. Side stand switch, neutral switch and clutch switch.

Unlikely to be the regulator / rectifier as this just effects charging and as it is cranking over fine it sounds like it has charged the battery.

All the best

Keith
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[italjet]

hi its the 2 fuel lights flashing sorry ,tried a new cdi but it does it even when unit is out so still the same.
could it be just the relay ?

[italjet]

well if you remove tank the fuel level lights still flash on and off

so is it sumit to do with the relay do you think anyone.

thanks for helping .

[Kickstart]

Hi

I would doubt the fuel lights would be the issue (see no reason to combine them with the ignition circuit).

Is the neutral light coming on?

All the best

keith
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Traxpics, track day and racing photographs - Bimota Forum - Bike performance / thrust graphs for choosing gearing

[italjet]

hi yes the neutral light comes on and change gear goes off.

is there a an engine cut off if theres no fuel??

in the manual theres also a rectifier or sumit thats connected to the fuel sensor and its under the left front fairing near the mirror inside ,does anyone know what it does it does say check it i will do that tomorrow as its monsoon day.

i dont know bloody nightmare,sumit somewhere is cutting the ignition causeing it not to spark ,must be something to do with this flashy fuel light problem.

also checked all fuses,but thats the strange thing everything works lights indicators turns over ,weird is the word.

lol im going to give my bike the big finger

[italjet]

has anyone got a link to a real service manual in pdf for this bike there maybe something in there ,if not where could i buy 1 cheers.

[Kickstart]

Hi

The rectifier is normally combined with the regulator and turns high AC voltage to ~12V DC for the bikes electrical system. Highly unlikely it would stop the bike running (although it will let the battery go flat quickly), but can think of no reason why it would be connected to the fuel level sensor circuit either.

There are commonly cut outs to stop the bike being ridden with the side stand down. Normally these will cut the ignition it the bike is put into gear with the stand down. Check the switch by the side stand, although normally these stop the starter motor working as well.

All the best

Keith
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