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Phil_G
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PostPosted: 20:13 - 17 Mar 2007    Post subject: Repair Vs Replace Reply with quote

Ok,

What would you guys 'n' gals do?


My 1997 ER5 has decided to blow its headgasket and Im in a bit of a quandry as to what I should do.

Repair its existing motor, or replace it with another.

As i see it there are advantages and disadvantages to both sides and I would appreciate some other peoples points of view.


Repair: I know the motor has good bearings in it, and has up to now run well. The clutch is good, and it doesnt burn oil. Therefore, I know that once the gasket is done, I would have a theoretically sound engine, with which i can go back to enjoying the highways and byways of North wales. I haven't let the motor overheat, so I hope that it would repair quite well.

Good: Known motor, matching numbers, no hassle of dragging dirty lumps about teh country

Down: Motor higher mileage, hassle stripping and rebuilding etc

Replace: Unknown motor. Would be lower mileage than mine is atm (55k!) but whose to say how its been treated and what sort of crash or instance caused the donor vehicles demise and what are the consequences of that within the motor?

Good: Easy and hassle free swap over, possibility of lower mileage unit.

bad: Unknowns, got to collect or hassle of arranging couriering of motor.


Any points ive missed or you feel add to either side of the argument, then please feel free to add Smile

Cheers

Phil
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Whosthedaddy
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PostPosted: 20:31 - 17 Mar 2007    Post subject: Reply with quote

https://www.bikechatforums.com/viewtopic.php?t=80892&highlight=tit+bum+fanny+wank

I got rid due to a knackered engine and I wish now that I had kept it. I was dubious of undertaking the task of changing an engine, so it went Sad . After mucking about with the FZR, I would now say 'bring it on' Razz. Its really quite easy to break a bike and put back together as long as you are sensible and methodical Thumbs Up In all, start at breakfast time and by lunch, you'll be ready for a little spin Very Happy

If you are going to get a new engine, try and get one that is running or heard running as you said, could be a lemon.

Buy another bike and canabolise whatever you want and will always have spares for all eventualities Wink

Roll up your sleeves and have a go at the repair? May be a little tricky if things get messy and time / money consuming?

If you like the bike, then whatever makes you happy.
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Phil_G
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PostPosted: 21:01 - 17 Mar 2007    Post subject: Reply with quote

thanks for the input Smile


The bike felt like it had ample power for my modest abilities, even when it would appear to have been manifesting symptoms of failure, so I will no questions asked retain the bike, but I dont know whether I should just repair the motor it has now or replace the dead motor with a good one. that is the only quandry Smile
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iooi
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PostPosted: 21:51 - 17 Mar 2007    Post subject: Reply with quote

If you know the rest of your engine is sound then repair. It will be a lot less work, and you at least know waht you are dealing with, unlike a replacement engine which may have many other little faults.

But i think you already know which way you are going.. Wink
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Phil_G
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PostPosted: 22:46 - 17 Mar 2007    Post subject: Reply with quote

I must admit i am debating repair, and whilst there, I will redo the timing chain and tensioner.

how hard are these things to work on?
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john2
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PostPosted: 23:05 - 17 Mar 2007    Post subject: Reply with quote

As said, if you think the rest is still strong, i would repair definitely.
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cheekythomas
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PostPosted: 08:41 - 18 Mar 2007    Post subject: Reply with quote

I would repair, if you buy a engine thats got 20K on the clock but been thrashed everyday of its life it could be in far worse state than yours.

Before you order any parts.... try stripping yours down.

Once youve got it apart you will know how hard its gonna be and what parts ya need... You can then decide if you feel capable of repairing it, if not youve lost nothing other than some time and then find a replacement motor.
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Zimbo
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PostPosted: 09:10 - 18 Mar 2007    Post subject: Reply with quote

Repair it, it's a known quantity and shouldn't cost too much.
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stu_m
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PostPosted: 10:44 - 18 Mar 2007    Post subject: Reply with quote

as everyone else has said repair it

you dont know if the gasket is about to go on the replacement engine not to mention the other parts that could fail

while you are repairing it gives you a good chance to givethe engine a good look over and replace anything else

also while the head is off you could re grind the valve seats set all the valve clearances etc etc

Stu
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Odie
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PostPosted: 11:02 - 18 Mar 2007    Post subject: Reply with quote

if you are going to change an engine because the head gasket is gone you have more money than sense unless you have major problems with the engine!
sell me the bike, i will fix it and then sell it, the job is so easy to do!
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cestrian
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PostPosted: 11:05 - 18 Mar 2007    Post subject: Reply with quote

In my opinion there is no way I would replace it with another motor. I'm guessing at £20 tops for a head gasket.
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Kickstart
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PostPosted: 11:06 - 18 Mar 2007    Post subject: Reply with quote

Hi

Repair, unless you have ridden it round with the blown gasket and seriously overheated it (resulting in the head being about as flat as a Quaver).

All the best

Keith
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Phil_G
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PostPosted: 13:20 - 18 Mar 2007    Post subject: Reply with quote

Odie wrote:
if you are going to change an engine because the head gasket is gone you have more money than sense unless you have major problems with the engine!
sell me the bike, i will fix it and then sell it, the job is so easy to do!


I dont have more money than sense, I am merely trying to be realistic and consider that a 55,000 motor might not be the most likely candidate for repair.

Then price in that gasket sets are coming in at £65-70 for top end gasket sets, I thought that I should consider all options. I have priced genuine gaskets and they are about 25+vat for the head gasket, and they also mentioned the base gasket at 17ish+vat. Its also a lot easier to collect a motor, and then pull one out, stick another one in and then ride off into the sunset!

@ Kickstart: The motor hasnt been overly hot as I can tell. The problem has only manifested itself with a slight hesitation when opening the throttle at low motor speeds. I hadnt noticed coolant loss and thought that it could be fuelling issues, so I got the local bike place to have a look/set it up for me, and they then spotted other problems which culminated in a compression test that indicated one cylinder at 125ish PSI and the second one around 70PSI (think thats what they said.)

thanks to all who have commented.
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Odie
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PostPosted: 14:48 - 18 Mar 2007    Post subject: Reply with quote

Phil_G wrote:
Odie wrote:
if you are going to change an engine because the head gasket is gone you have more money than sense unless you have major problems with the engine!
sell me the bike, i will fix it and then sell it, the job is so easy to do!

What i ment was if there was nothing wrong with your engine other than the head gasket you would be fool to change it.
As long as you dont disturb the base gasket you shouldnt need to change it, is it weeping, if so change it but you will have to take the barrels off to do that and then you will have to sldie the pistons back into the bores with-out breaking the piston rings, that can be fun (NOT)!
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sickpup
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PostPosted: 14:22 - 19 Mar 2007    Post subject: Reply with quote

How strange.

I just picked up a 49k 97 ER-5 and I have to take the head off due to low compression, probably valves.

Its a relatively easy job to do the top end on one of these so like the others I advise you just go for it.

I sell the full (pattern) gasket sets for £60 + postage if you need it.
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Phil_G
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PostPosted: 18:17 - 19 Mar 2007    Post subject: Reply with quote

sickpup wrote:
How strange.

I just picked up a 49k 97 ER-5 and I have to take the head off due to low compression, probably valves.

Its a relatively easy job to do the top end on one of these so like the others I advise you just go for it.

I sell the full (pattern) gasket sets for £60 + postage if you need it.


this isnt the valves sadly,its also started to use water too which seems to indicate the gasket has failed between a cylinder and the water jacket Sad

Thanks for the offer of the gasket set too, I will certainly bear you in mind should I go down the repair route and not be able to source one locally.

I would also appreciate chatting to you about the repair you carried out so I can get a better insite than the haynes manual gives!
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sickpup
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PostPosted: 20:15 - 19 Mar 2007    Post subject: Reply with quote

Haven't done it yet. Should hopefully have it done this week.
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Phil_G
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PostPosted: 20:21 - 19 Mar 2007    Post subject: Reply with quote

cool!


wont be picking it back up for a while yet, so id appreciate a heads up when you got it done Smile


thanks again

Phil
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