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Derestricted/Tune Honda MTX125

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u33db
Renault 5 Driver



Joined: 26 Sep 2008
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PostPosted: 19:21 - 26 Sep 2008    Post subject: Derestricted/Tune Honda MTX125 Reply with quote

Hi there,

Last week i became the proud owner of a 93 Honda MTX125 to use over winter so my 900 gets kept nice and clean.

Its a good bike but i'm finding it a little slow compared to the full power KMX i had years ago when i was learning...or at least from what i remember.

Are these bikes restricted and in what way?

6th gear seem practically useless at the moment so i'm thinking there must be something holding it back.

Anyone have experience of these bikes?

Thanks in advance! Smile
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Kickstart
The Oracle



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PostPosted: 19:27 - 26 Sep 2008    Post subject: Reply with quote

Hi

Restricted in the exhaust, plus in leaving the ATAC chamber open all the time. First can be dealt with pretty easily, 2nd isn't financially viable nor does it make a massive difference.

All the best

Keith
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u33db
Renault 5 Driver



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PostPosted: 19:32 - 26 Sep 2008    Post subject: Reply with quote

Thanks for the quick reply!

Is the exhaust restriction easy to get to so it can be ground out?

Failing that what'd be a good aftermarket exhaust to go for?

On a similar note, would it be worth sending the head of to a tuner (e.g. stan stephens) for porting? I had a look at the thing tonight and i'm not sure as the inlet seems rather small to cope with any mods to the head.

Knew about the missing ATAC - been scouring ebay for a 200 head/engine but to no avail...think due to the age of these things they must be pretty rare... Sad
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Kickstart
The Oracle



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PostPosted: 19:47 - 26 Sep 2008    Post subject: Reply with quote

Hi

Never had an exhaust off one but think they are not meant to be that difficult to remove the washer from.

You might gain something with some barrel and head work, but not sure it would be worthwhile if you bought it as a winter commuter.

The 200 was never common, and haven't been around for 20 years unfortunatly.

All the best

Keith
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u33db
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PostPosted: 19:49 - 26 Sep 2008    Post subject: Reply with quote

Thanks very much! 8)

Will have a look at the exhaust tomorrow, or may get an aftermarket one...big one are claiming at 15% power increase and it looks damn nice! lol
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iooi
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PostPosted: 07:28 - 27 Sep 2008    Post subject: Reply with quote

u33db wrote:
big one are claiming at 15% power increase


Just remember that going to be 15% of 14.6Hp if it falls at the top of the restricted limit.
So around 2 Hp gain.
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Kickstart
The Oracle



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PostPosted: 09:26 - 27 Sep 2008    Post subject: Reply with quote

iooi wrote:
Just remember that going to be 15% of 14.6Hp if it falls at the top of the restricted limit.
So around 2 Hp gain.


12.2hp limit when the MTX was new.

But that could be against the stock full power so around 20hp, giving a 3hp gain on that but a major gain on a restricted bike.

All the best

Keith
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salty21
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PostPosted: 09:44 - 27 Sep 2008    Post subject: Reply with quote

does the mtx share the same engine as the nsr? if so would'nt the same restrictions apply?
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Kickstart
The Oracle



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PostPosted: 10:50 - 27 Sep 2008    Post subject: Reply with quote

salty21 wrote:
does the mtx share the same engine as the nsr? if so would'nt the same restrictions apply?


No, although it is very vaguely related. The MTX shared a basic engine with the MBX125 (there are a few differences). The NS engine was derived from that basic engine (with a load of differences). The NSR engine is pretty much a totally different design.

That said if it is an import from Italy it might well have a different engine.

All the best

Keith
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gwernybwch
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PostPosted: 21:24 - 29 Sep 2008    Post subject: Reply with quote

Quote:
Is the exhaust restriction easy to get to so it can be ground out?


There’s only one restrictor washer on the MTX125 – which is right at the port, so can be relatively easily drilled out.
But don’t expect huge performance gains as the tail-end of the exhaust is narrower than on the MTX200.

Quote:
been scouring ebay for a 200 head/engine but to no avail... think due to the age of these things they must be pretty rare...


The 200 isn’t just an big bored 125 - the crankcases, crank and con-rod, exhaust etc are all different – so I don’t think that it is just a case of fitting a 200 barrel to 125 crank (although a complete MTX200 engine will fit straight into a 125 frame).

They never sold that well in the UK, so are pretty rare. The last complete MTX200 engine that I saw on flea-bay sold for over £200!
You might want to open your ebay search for the Continent – 200’s seem to crop up more regularly on the Belgian, Dutch and German versions of ebay.
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u33db
Renault 5 Driver



Joined: 26 Sep 2008
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PostPosted: 14:49 - 02 Oct 2008    Post subject: Reply with quote

Going to be doing the exhaust tonight hopefully but i've been doing a bit of reading into the ATAC system;

As i understand it theres a shaft that goes into the side of the head and at high rpm moves inward to close off a chamber that sits above it. This then directs all exhaust gases out into the exhaust for full power instead of a mix of gas going to the exhaust and some going into the large chamber therby sapping power.

I found the following pic on this net and it got me thinking;

Is the "chamber" the large hole coming out of the top of the barrel which then gets covered by a copper looking cap off the head?

If so this cap only seems to be held on by a small screw...would it not be possible just to take the cap off and drop a small bolt/dowl down into the hole and then reift the cap? This would obviously reduce the amount of area for the gases to squeeze into and hopefully simulate the effect of a close power value...i.e potentially giving full power.

What are your opinions?

I appreciate i'll sacrifice bottom end power but its a bike that does very little town work so would be worth doing...bouncing off the red line isn't really a problem after all

Confused

https://i129.photobucket.com/albums/p206/u33db/mtx_125/e1dc_1.jpg
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u33db
Renault 5 Driver



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PostPosted: 14:59 - 02 Oct 2008    Post subject: Reply with quote

Heres a pic of what i mean (excuse my crude paintbrush skills);

Red dowl would get gropped down from the gold cap right to the well of the shaft therby covering the port.

I think it could work...i read elsewhere someone cap fell of their head and it made a right racket...this must have been becuase the chamber became exposed so that means i can definately get access for a dowl/bolt...

https://i129.photobucket.com/albums/p206/u33db/mtx_125/mtx125.jpg
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Kickstart
The Oracle



Joined: 04 Feb 2002
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PostPosted: 15:08 - 02 Oct 2008    Post subject: Reply with quote

Hi

Close

The ATAC chamber works to increase exhaust port volume. More volume is better at low revs. The Yamaha system is far better (which changes the exhaust port timing) but suspect it was difficult to do something similar without trampling Yamahas patents.

The chamber goes from the side of the exhaust port and then does a 90 degree turn and goes up. On the full power versions, from memory, it is driven mechanically by the clutch through a centrifugal drive. When the revs got high enough it moved the linkage. The linkage went into the side of the barrel (you can see the blanked off hole on the side of the barrel) and pushed a piece out that blocked the chamber off from the exhaust at high revs.

The cap at the top can pop off. Do lots of "high" speed riding and the cap wears around the screw hole, with the screw hole elongating until it eventually allows the cap to blow off.

You probably could get someone with a lathe to knock of a spacer to go in at the top and fill the chamber, and bolt it on at the top where the cap has its mounting. Difficult bit would be sealing it.

Personally I am not sure it is that worthwhile. Don't think the chamber being open costs you that much power. Although we did consider such a mod many times when I had my MBX125. Realistically I think the MBX managed about 18hp at the back wheel given how quick it went compared to full power bikes (best on the flat was 92mph, ie, just off the end of the speedo, but it would cruise at 80mph fairly happily, and did so regularly).

All the best

Keith
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u33db
Renault 5 Driver



Joined: 26 Sep 2008
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PostPosted: 15:13 - 02 Oct 2008    Post subject: Reply with quote

Thanks Keith - think i'll give it a go! Smile

Shouldn't need to worry someone with a lathe...recon i can drop some crude dowl of the right length and width in and then bolt the cap back on top which retain the standard seal design.

Worst case it doesn't work i can just pull the thing out i suppose.

Will let you know how i get on...
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Kickstart
The Oracle



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PostPosted: 15:22 - 02 Oct 2008    Post subject: Reply with quote

Hi

Word of warning, the cap is a bugger to get off sometimes.

Suppose a piece of wood dowelling of the right length would do the job for a while. Not sure how long it would put up with the heat sitting about 1"~2" from the exhaust port.

The screw that holds the cap on could probably locate the dowelling in place.

Would say to up the jetting a bit as well when you do the exhaust.

All the best

Keith
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u33db
Renault 5 Driver



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PostPosted: 15:27 - 02 Oct 2008    Post subject: Reply with quote

Aye thought about the heat!

May opt for cutting the head off a long bolt instead so its all metal - don't fancy risking a wooden one bursting into flames...my balls are only a mere 20cm away after all Razz
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Kickstart
The Oracle



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PostPosted: 15:39 - 02 Oct 2008    Post subject: Reply with quote

Hi

Would suspect if it caught fire then it would be pretty well limited to how far any flames could travel.

From memory it would need to be a 15mm~20mm diameter bolt / dowelling to fill the hole.

All the best

Keith
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u33db
Renault 5 Driver



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PostPosted: 07:39 - 03 Oct 2008    Post subject: Reply with quote

Well...

Took the exhaust off last night and could see no restrictor in the front pipe. There was kinda a small "step down" after the neck (by a few mm or so) into the rest of the pipe but this was part of the casting so can't be removed.

So looks like either

a) the front pipe is std item with restictors inside the expansion chamber
or
b) the front pipe is a std item with restrictors removed but my engine is down on power/fooked

There are no markings on the front pipe so it looks to be a standard item and rather heavy...i assume its possible they changed the design/where the restrictors are??
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Kickstart
The Oracle



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PostPosted: 08:47 - 03 Oct 2008    Post subject: Reply with quote

Hi

Could also be an imported bike rather than a UK model (but then it would have all the gubbins in place for the ATAC).

What speed is it managing at the moment?

All the best

Keith
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u33db
Renault 5 Driver



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PostPosted: 09:46 - 03 Oct 2008    Post subject: Reply with quote

On average 60...maybe 65 down a hill. Confused

The lad i bought it off said the engine was rebuilt a few years back then it stood unused in a garage until he bought it this year to help with his DAS training.

How long do these things last - maybe it needs the rings swapped?

I know its been about 2 years since i was on a 125 but i remember my KMX being a LOT more sprightly that this...even with a chipped barrel it'd pull to over 70 despite belching oil out the back wheras this one just seems breathless.
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Kickstart
The Oracle



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PostPosted: 09:55 - 03 Oct 2008    Post subject: Reply with quote

Hi

From an old copy of PB with a 125 road test in it the restricted MTX managed 65.5mph with the rider prone and 60mph with the rider upright (the KMX was 1mph slower on both). These are true speeds rather than indicated speeds. So sounds like you are down on performance.

Worth checking over the air filter to check it isn't too dirty. Also check someone hasn't put in a massive main jet when it was derestricted.

However could be a case that when it was rebuilt someone made a mess of it. First step would be a compression check.

All the best

Keith
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u33db
Renault 5 Driver



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PostPosted: 09:58 - 03 Oct 2008    Post subject: Reply with quote

yes i think compress test makes sense.

What do i need to do this on a bike as i'll be going near a halfrauds at lunch?

I assume haynes will have the benchmark figures to compare against.
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Kickstart
The Oracle



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PostPosted: 10:11 - 03 Oct 2008    Post subject: Reply with quote

Hi

Cheap Gunsons compression tester should have the right fitting.

Not 100% sure on the compression figure. The Honda MBX125 manual lists it as "Cylinder compression 178psi" which seems pretty high to me.

All the best

Keith
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u33db
Renault 5 Driver



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PostPosted: 11:46 - 03 Oct 2008    Post subject: Reply with quote

Right, got a Draper compression tester at lunch...14mm fitment which hopefully work.

Will let you know how i get...
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gwernybwch
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PostPosted: 17:10 - 03 Oct 2008    Post subject: Reply with quote

u33db wrote:
Well...

Took the exhaust off last night and could see no restrictor in the front pipe. There was kinda a small "step down" after the neck (by a few mm or so) into the rest of the pipe but this was part of the casting so can't be removed.

So looks like either

a) the front pipe is std item with restictors inside the expansion chamber


The inside of the diameter of the pipe by the neck is much narrower on a 125 (pictured) than a 200 which is at least 2mm wider.

I have previously cut an old MTX125 exhaust into several sections to see if there were any internal restrictors, the only thing that I could see was the small diameter at the neck and the smaller diameter end piece (in comparison to the 200)

Quote:

or
b) the front pipe is a std item with restrictors removed but my engine is down on power/fooked

There are no markings on the front pipe so it looks to be a standard item and rather heavy...i assume its possible they changed the design/where the restrictors are??


If it is an original Honda 125 version the pipe should have “KE1” stamped on it somewhere, whilst the 200 has “KJ1” stamped on it.
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