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Ignition barrel stuck?

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skatefreak
World Chat Champion



Joined: 06 Feb 2010
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PostPosted: 20:10 - 17 Jul 2011    Post subject: Ignition barrel stuck? Reply with quote

Hey all.
So the kymco stryker has gone to a friend to get him through his test but he's gone and lost the only key for the bike...
We know a chap who says he can dismantle the barrel and make a key... if we can get the ignition barrel off. It appears however, there are two rivets holding the ignition barrel assembly on (the same as on my NSR125 RY).

I dont suppose anyone could give me a clue as to how to get the barrel out to get a key made?

Best regards

-Jvr
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mccluskeyd
Two Stroke Sniffer



Joined: 16 Jul 2011
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PostPosted: 20:34 - 17 Jul 2011    Post subject: Reply with quote

If you can get a hold of a manual, it will probably show how it is fixed on.

If it is a couple of rivets ; when putting back on you will have to drill out the old rivets & pop rivet the barrel back in.

Usually it is not rivets ; it is a couple of bolts that you cant see underneath in a lot of these trail bike types ; so be careful what you grind off before you are sure how it comes to bits ; it may be a costly mistake to go at it before you are sure !!

An other alternative is once you take it off, put in a generic ignition switch ; there are many on e.bay for about a tenner, but you will have to be sure the amount of terminals match, etc....

All the best with it...

DMcC.
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yen_powell
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Joined: 22 Jun 2008
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PostPosted: 20:52 - 17 Jul 2011    Post subject: Re: Ignition barrel stuck? Reply with quote

skatefreak wrote:
Hey all.
So the kymco stryker has gone to a friend to get him through his test but he's gone and lost the only key for the bike...
We know a chap who says he can dismantle the barrel and make a key... if we can get the ignition barrel off. It appears however, there are two rivets holding the ignition barrel assembly on (the same as on my NSR125 RY).

I dont suppose anyone could give me a clue as to how to get the barrel out to get a key made?

Best regards

-Jvr
Take the top yoke off turn it upside down and put it in a vice. Get a centre punch and hammer. Use the centre punch to gouge a small lump out of the outside edge of the dome of the security bolt. Now put the centre punch in the gouge and tap the screw anti-clockwise to undo it. Takes a few seconds usually.

The only people that are inconvenienced by these stupid bolts are genuine owners wanting to remove the barrel.
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