Help & FAQs    Search BCF    Members    Groups    Events Calendar
Resend my activation email : Register : Log in 
BCF: Bike Chat Forums


ZXR400 broken clutch

 Reply to topic
Bike Chat Forums Index -> The Workshop
View previous topic : View next topic  
Author Message

Jrod
Page 3 Girl



Joined: 02 Aug 2004
Karma :
PostPosted: 20:28 - 27 Sep 2011    Post subject: ZXR400 broken clutch Reply with quote
So I'm not afraid to admit it, I've made a mistake. I'm not sure what I've done but advice is welcomed to avoid it again!

I recently swapped the clutch basket on my zxr as the old one was rattling, after doing this the clutch wouldnt bite. I just got around to taking it apart to investigate and I found this:
https://img26.imageshack.us/img26/650/photohuf.jpg
I've obviously done something quite wrong!

Advice guys?

P.S if anyone has a spare I'm after one. Laughing
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

CaNsA
Super Spammer



Joined: 02 Jan 2008
Karma :
PostPosted: 20:41 - 27 Sep 2011    Post subject: Reply with quote
The clutch is supposed to rattle.... both my zxr's had noisy clutches.
 Back to top
View user's profile Send private message You must be logged in to rate posts

Jrod
Page 3 Girl



Joined: 02 Aug 2004
Karma :
PostPosted: 20:49 - 27 Sep 2011    Post subject: Reply with quote
They are not supposed to rattle, they just wear with age.

either way my old one was making such a racket it needed changing and seeing as I had a good quiet(ish) one I decided to swap it.

The problem is I somehow broke the bit in the picture, I just want to know what I did to cause that.
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

finpos
World Chat Champion



Joined: 13 Sep 2005
Karma :
PostPosted: 20:50 - 27 Sep 2011    Post subject: Reply with quote
"Happens all the time" - What you've done is not tighten up sufficiently / not threadlocked the bolts that went through bits that snapped off. They shake themselves out and then that happens. You may get a clue that it's about to go if the clutch starts needing adjusted a lot or starts acting odd.

Actually it just happens once because you torque them up properly the next time and use some threadlock. Smile

f.
 Back to top
View user's profile Send private message You must be logged in to rate posts

Jrod
Page 3 Girl



Joined: 02 Aug 2004
Karma :
PostPosted: 20:58 - 27 Sep 2011    Post subject: Reply with quote
I did torque them up and the bikes not been ridden since, engine only ran for about 5 minutes... the whole time which the clutch didn't work.
Therefore I'm not sure it anything to do with the bolts not being tigth enough.
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

CaNsA
Super Spammer



Joined: 02 Jan 2008
Karma :
PostPosted: 21:09 - 27 Sep 2011    Post subject: Reply with quote
Jrod wrote:
They are not supposed to rattle, they just wear with age.


are you sure about that?

me and the zxr400 owners club beg to differ.

Its a kwak, its a zxr, it will have clutch rattle.

You can tighten up the existing springs but they will just back off again after 5miles.

give it up.

Last edited by CaNsA on 21:11 - 27 Sep 2011; edited 1 time in total
 Back to top
View user's profile Send private message You must be logged in to rate posts

finpos
World Chat Champion



Joined: 13 Sep 2005
Karma :
PostPosted: 21:09 - 27 Sep 2011    Post subject: Reply with quote
Maybe but that's precisely what happens when the bolts come out. Did you have a clutch holding tool? If you didn't and were using one of the many alternate methods to stop the clutch rotating while you tightened it then you probably didn't get the bolts up to torque.

f.
 Back to top
View user's profile Send private message You must be logged in to rate posts

Jrod
Page 3 Girl



Joined: 02 Aug 2004
Karma :
PostPosted: 21:15 - 27 Sep 2011    Post subject: Reply with quote
CaNsA wrote:
Jrod wrote:
They are not supposed to rattle, they just wear with age.


are you sure about that?

me and the zxr400 owners club beg to differ.

Its a kwak, its a zxr, it will have clutch rattle.


I'm not here to discuss whether a ZXR clutch should rattle, I know they all do but not the death rattle that I had. I've been around many, many ZXR's and out of all of them and the 2 that I've owned I've only ever heard 1 clutch rattle that sounded like this so I decided to swap the basket.

finpos wrote:
Maybe but that's precisely what happens when the bolts come out. Did you have a clutch holding tool? If you didn't and were using one of the many alternate methods to stop the clutch rotating while you tightened it then you probably didn't get the bolts up to torque.

f.


Ok, I'll bear it in mind. I'll double check the torque next time and make sure I use some threadlock just to avoid this if it was due to the bolts being loose.
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts
Old Thread Alert!

The last post was made 14 years, 320 days ago. Instead of replying here, would creating a new thread be more useful?
  Display posts from previous:   
This page may contain affiliate links, which means we may earn a small commission if a visitor clicks through and makes a purchase. By clicking on an affiliate link, you accept that third-party cookies will be set.

Post new topic   Reply to topic    Bike Chat Forums Index -> The Workshop All times are GMT + 1 Hour
Page 1 of 1

 
 You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum
You cannot attach files in this forum
You cannot download files in this forum

Read the Terms of Use! - Powered by phpBB © phpBB Group
 
Debug Mode: ON - Server: birks (www) - Page Generation Time: 0.07 Sec - Server Load: 1.04 - MySQL Queries: 14 - Page Size: 57.46 Kb