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Almost ended up pushing the NSR home

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NSR125-Kid-UK
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Joined: 03 May 2003
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PostPosted: 03:20 - 07 Apr 2004    Post subject: Almost ended up pushing the NSR home Reply with quote

Well after finishing late, I went on a little early morning razz on the NSR. I was happily settled into it, and had been riding for about 30 minutes, when all of a sudden I hear a loud (even with earplugs in) pop from under the tank, and the normally quiet buzzing of the NSR got much louder. At the same time, I lost all throttle response and the revs/speed started dying. I coasted over to the side of the road under a streetlamp. Helmet by the back wheel, gloves off. I got down by the side of the bike and lifted up the tank to take a look.

I looked at the engine, and the spark plug wasn't there. It was dangling by its cable alongside the cylinder. I screwed the plug back into the cylinder as tight as i could (with no plug spanner) and fired it up again, half expecting the engine to blow up, and It fired up perfectly.

Sighing with relief i climbed back on the bike, expecting the engine to fail again at any moment. I pulled away, rode about another mile down the road, and the revs died down again. I pulled over again, took the plug out and looked at it. The tip was kind of whitish, which didn't strike me as good. I laid the plug against the frame and pressed the starter, and got a weedy spark. I refitted the plug, fired the bike up again, and rode home.

I'm replacing the BR9ES plug with the only spare I have, which is a new and sparkly B10EG, but I'm still wondering, what the heck happened to my bike??

The only theory I have is that the plug vibrated loose and the pressure from the explodiness in the cylinder forced it out. The thread on the plug wasn't stripped, and neither was the thread on the cylinder, which doesn't add any weight to my theory, but it's the only theory I have.

My theory also fails to account for the bike failing again without the plug being blown out of the top of the engine, so basically i'm clueless.

Can anyone tell me what's going on? Confused
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Hex
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Joined: 04 Feb 2002
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PostPosted: 09:29 - 07 Apr 2004    Post subject: Reply with quote

The plug probably hasn't been tightened up correctly or over time has just worked itself loose.

I personally wouldn't use the plug your about to, and instead just get a direct replacement one. If you do use the other plug you may find performance will be off etc. But if it means you can limp to a shop to get the right plug so be it.

As long as the threads are fine in the head all should be ok.

As for why it died the second time? Could be the plug is dieing, could be in your head, could be the fact you never got it in tight enuf.
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Danny
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Joined: 26 Jan 2003
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PostPosted: 10:42 - 07 Apr 2004    Post subject: Reply with quote

I had this happen twice to me on my NSR, first time was on the way back from my first ever BCF meet at Boxhill. Laughing

The second time was on the M4 bus lane. Shocked When it happened the second time the bike had a hard time starting and felt a bit dodgy for a while. It was well over due for a re-build so that might have something to do with it.
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GFK
Scooby Slapper



Joined: 02 Apr 2003
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PostPosted: 11:47 - 07 Apr 2004    Post subject: Reply with quote

Plugs can work loose over time if they aren't properly tightened in the first place.

As for losing power the second time, maybe you put the plug in cross-threaded (its easily done), and it wasn't in as far as you thought it was (even though it wouldn't turn any more)?
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Kris
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Joined: 03 Feb 2002
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PostPosted: 13:20 - 07 Apr 2004    Post subject: Reply with quote

Plug should be BR9 ECS as far as I can remember...

Unlucky though Confused
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McJamweasel
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Joined: 22 Mar 2002
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PostPosted: 13:31 - 07 Apr 2004    Post subject: Reply with quote

Kris wrote:
Plug should be BR9 ECS as far as I can remember...


Yup. That or a BR10ES for sustained high speed riding.
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Kickstart
The Oracle



Joined: 04 Feb 2002
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PostPosted: 13:34 - 07 Apr 2004    Post subject: Reply with quote

Hi

A "10" spark plug will probably work, but will be more prone to fouling up around town. Also an EG is quite expensive I think.

I have had spark plugs pop out occasionally. Normally when I have fitted them to a warm engine and so not done them up that tight (slight paranoia about doing them up tight on a hot engine, then having the head crack as it cools and contracts).

As to the problems afterwards, it is likely to have done some odd things without the plug, such as drawing in extra fuel so running rich for a short distance. Also the plug could easily have been damaged.

All the best

Keith
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NSR125-Kid-UK
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PostPosted: 15:50 - 07 Apr 2004    Post subject: Reply with quote

Well I've managed to fit the new (B10EG) plug after a little work with some pliers (getting the little adaptor thing off the end) and only one or two electrical shocks. I've taken out the old plug and found out to my horror that while the NSR was supposed to be running a BR9ECS plug, it was in fact running a BPR6ES! Shocked .

While these letters and numbers do in fact mean very little to me, here's a snapshot of the plug so I can learn what was wrong with the plug.
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Robby
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Joined: 16 May 2002
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PostPosted: 16:49 - 07 Apr 2004    Post subject: Reply with quote

Running lean, and hot.
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NSR125-Kid-UK
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PostPosted: 16:52 - 07 Apr 2004    Post subject: Reply with quote

Ouch Confused . So now I have to get someone to play with the carb for me? (I'd just break it).

What do all the little numbers and letters mean?

Cheers for telling me anyways Thumbs Up Smile .
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Robby
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PostPosted: 16:54 - 07 Apr 2004    Post subject: Reply with quote

Just get the correct plug and fit it. Job done.
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NSR125-Kid-UK
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PostPosted: 18:00 - 07 Apr 2004    Post subject: Reply with quote

Ack! Now I'm getting a spark with a new shiny plug, but the bloody engine won't fire and the battery's almost dead Sad .

It was almost dead this morning too just after I fitted the new plug. Any reason why the battery should be on the way out? Confused .
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Sparks!
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PostPosted: 18:23 - 07 Apr 2004    Post subject: Reply with quote

Because you kept trying to start it and test for a spark Rolling Eyes
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NSR125-Kid-UK
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PostPosted: 18:37 - 07 Apr 2004    Post subject: Reply with quote

Nooo, because it fired up after that, although I didn't run it long enough to charge the battery.

And i've lost a big huge battery charger somewhere Doh!
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Kickstart
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PostPosted: 22:01 - 07 Apr 2004    Post subject: Reply with quote

Hi

Yes it does look lean, but that could well be just from the plug. A 6 plug will have a better insulated electrode to keep more heat in the combustion chamber, and will this run hotter. That plug is probably blistering from overheating.

I suspect you have killed the battery from lots of quick attempts at starting it.

All the best

Keith
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