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rxs tart up thread

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Benson_JV
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PostPosted: 23:04 - 13 May 2011    Post subject: Reply with quote

Fookin nice. Thumbs Up
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blurredman
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PostPosted: 12:55 - 16 May 2011    Post subject: Reply with quote

Not a bad bike you've got there.

Hammerite.
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CBT: 12/06/10, Theory: 22/09/10, Module 1: 09/11/10, Module 2: 19/01/11
Past: 1991 Honda CG125BR-J, 1992 (1980) Honda XL125S, 1996 Kawasaki GPZ500S, 1979 MZ TS150.
Current: 1973 MZ ES250/2 - 18k, 1979 Suzuki TS185ER - 10k, 1981 Honda CX500B - 91k, 1987 MZ ETZ250 (295cc) - 40k, 1989 MZ ETZ251 - 51k.
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TimNorwich
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PostPosted: 12:56 - 16 May 2011    Post subject: Reply with quote

To stop it rusting further you can coat it in Hammerite paint, followed by some ACF-50, shouldn't be too bad after that since it's not an area that gets particularly wet. Thumbs Up
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blurredman
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PostPosted: 13:12 - 16 May 2011    Post subject: Reply with quote

Good thing with Hammerite is that you don't have to sand it all, just the bits which are loose (inc paint+metal) until you get to the solid metal. Then just cover the thing in it Laughing
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CBT: 12/06/10, Theory: 22/09/10, Module 1: 09/11/10, Module 2: 19/01/11
Past: 1991 Honda CG125BR-J, 1992 (1980) Honda XL125S, 1996 Kawasaki GPZ500S, 1979 MZ TS150.
Current: 1973 MZ ES250/2 - 18k, 1979 Suzuki TS185ER - 10k, 1981 Honda CX500B - 91k, 1987 MZ ETZ250 (295cc) - 40k, 1989 MZ ETZ251 - 51k.
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Serendipity
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PostPosted: 20:46 - 16 May 2011    Post subject: Reply with quote

Are you planning to also replace the seat cover? When I repaired the seat on mine I stripped it down and threw away the cover. It was ripped beyond redemption and I was fed up of getting a wet arse from rain soaking into the foam. Trying to undo the bolts holding on the pillion strap led to both studs snapping so I left that off too. Never had a pillion use it anyway. I also had one of the teeny bolts keeping the metal trim on snap during removal. Still worked with one less.

Then a quick rub down and several coats of Hammerite on the metal pan, top and bottom. Left that to dry for a week or two then rebuilt the seat. I don’t know if they’re all the same design but mine was just a case of putting the foam in place and hooking the new cover over little teeth all the way around the seat. No staples. Bolted the trim back on and jobs a goodun! A bit of a wrinkle near the back of the pillion, but I'm not fussed.

https://i221.photobucket.com/albums/dd227/serendipity_uk/RXS100/IMGP1985a.jpg

https://i221.photobucket.com/albums/dd227/serendipity_uk/RXS100/IMGP2025a.jpg
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27cows
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PostPosted: 16:04 - 21 May 2011    Post subject: Reply with quote

Don't know how I managed to miss an RXS thread - must be slipping Shocked

Are you sure the carb is beyond help? It's possible to use longer screws with a nut on the end if the threads are stripped.

The level of rust on the main base doesn't always correspond with the number of seat cover spikes that are missing. Those are the main thing you need to preserve and stop from rusting/snapping. But it's possible to get creative with self tapping screws in order to have something to fit the cover to if you really have to (I really have to Laughing ).

First thing that catches my eye with your RX is the pipe. It's all shiny Shocked The tank looks in bloody decent nick too. Tank and pipe alone are worth £100 or more, so I think you can rest easy that you got a good bargain.
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TUG
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PostPosted: 20:05 - 21 May 2011    Post subject: Reply with quote

Drill the top off remove the cover then heat and remove screw.
Done.
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MarkJ
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PostPosted: 22:28 - 21 May 2011    Post subject: Reply with quote

if you can still get a bit of purchase you could also try an impact driver on it. Or cut a slot in it and use the impact driver. Or just drill it off like TUG said.
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Teflon-Mike
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PostPosted: 00:56 - 22 May 2011    Post subject: Reply with quote

rob yarrr wrote:
i think i'll try a impact driver

Use small nosed punch, and peen the head back over, into the rounded socket, then hammer impact driver bit into socket to reform it, THEN use impact driver on it.
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27cows
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PostPosted: 08:24 - 22 May 2011    Post subject: Reply with quote

To remove buggered engine case screws you just need one large hammer and one old flat head screwdriver. Hammer a bit of a slot on one side of screw, jar loose with said hammer. Job done Wink

Bung some stainless socket caps in there in place of crap cross heads.
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steven_191
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PostPosted: 08:48 - 22 May 2011    Post subject: Reply with quote

buy this as a 'starter' kit of bolts.

https://cgi.ebay.co.uk/M5-M6-M8-Allen-Head-Socket-Cap-Screw-Mix-280-ITEMS-PACK-/160464748052?pt=UK_BOI_Metalworking_Milling_Welding_Metalworking_Supplies_ET&hash=item255c71be14#ht_2028wt_872

when you start to run low just buy specific sizes to replace them. you will already have the bolts so can measure them for what you need.

buy packs of 10 of any size for around £2 - £3.

makes the rebuilding look a bit cleaner and also makes it 10 times easier if you need to strip it again because they wont be seized and are less likely to get damage as the stainless is harder. buy some copper slip too and put a bit on for all the bolts that arent doing anything too important . eg case covers, switches etc. i wouldnt use it on the caliper mounts and other essentials
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Serendipity
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PostPosted: 09:22 - 22 May 2011    Post subject: Reply with quote

I bought a fancy battery powered impact driver a while ago after years of using an old bog standard impact screwdriver like this.

Conclusion: the power tool is good for getting small and not too stuck stuff out, especially in hard to reach places. However it’s also better at mashing up screw heads and hopeless at moving really seized objects.

On the other hand, my 18 year old Draper impact screwdriver, in combination with a rubber mallet is, quite simply, pure win. Worth every penny. Thumbs Up
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Teflon-Mike
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PostPosted: 11:35 - 22 May 2011    Post subject: Reply with quote

rob yarrr wrote:
haha i wish i had all these tools

An Impact Driver you said you were going to try anyway?
A Hammer
Or that really specialised bit of kit, 'a small nosed punch'?
If you are really desperate, you can substitye a big nail with the end filed down a bit.... Rolling Eyes
Come on, its hardly like telling you you need something really high tech, like an E-Z out!
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Current Bikes:'Honda VF1000F' ;'CB750F2N' ;'CB125TD ( 6 3 of em!)'; 'Montesa Cota 248'. Learner FAQ's:= 'U want to Ride a Motorbike! Where Do U start?'
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Teflon-Mike
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PostPosted: 12:36 - 22 May 2011    Post subject: Reply with quote

rob yarrr wrote:
mike you think a 18 year olds going to have a whole selection of tools ?

No but I would have thought you could find a HAMMER lying around some where Shocked
And something 'punch like'... like an old NAILl!
To deform the head of the screw back into the hole to give whatever you try twisting it with a bit of extra purchase!

Tip was a bit of 'simple' basic, no specialist tools, assistance to help solve your problem without having to get hi-tech on it and use a power drill or E-Z Shear or anything.....

CAVE MAN technology, BASH IT! Laughing

Incredibly, if you notice I have remarkeably FEW specialist tools, or a fully kited workshop! I probably have poorer facilities than a lot of 17 year olds given a corner of the garage!

Impact driver, though, WAS one of the first specialist tools I aquired... it was a 15th Birthday Present from My uncle, who reckoned 'If y' gonna kip wirkin on owd bykz, y'll fyne thiz 'elpful' He was right!

So back on track, stubborn screw, over eager mechanic...

1/ Do you have a hammer?
2/ Do you have something 'punch like' say a big old nail?
3/ Do you have an impact driver, or is that something you are waiting on the postman for?
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My Webby'Tef's-tQ, loads of stuff about my bikes, my Land-Rovers, and the stuff I do with them!
Current Bikes:'Honda VF1000F' ;'CB750F2N' ;'CB125TD ( 6 3 of em!)'; 'Montesa Cota 248'. Learner FAQ's:= 'U want to Ride a Motorbike! Where Do U start?'
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The Artist
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PostPosted: 12:58 - 22 May 2011    Post subject: Reply with quote

Teflon-Mike wrote:

No but I would have thought you could find a HAMMER lying around some where Shocked
And something 'punch like'... like an old NAILl!


Rob lives on a farm, the only tools that actually get used are hammers, nails and bailer twine.
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Teflon-Mike
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PostPosted: 13:19 - 22 May 2011    Post subject: Reply with quote

The Artist wrote:
Rob lives on a farm, the only tools that actually get used are hammers, nails and bailer twine.
Laughing
Io! Shocked
https://a5.sphotos.ak.fbcdn.net/hphotos-ak-snc4/164170_183920304966228_100000447789019_573811_6479322_n.jpg
Me, aged 18.... living on the family farm!
There'll also be a fugg off big tractor jack knocking around some where, and a big selection adjustable spanners, stilsons and a HUGE pair of bolt croppers, you could cut rail way lines with!
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My Webby'Tef's-tQ, loads of stuff about my bikes, my Land-Rovers, and the stuff I do with them!
Current Bikes:'Honda VF1000F' ;'CB750F2N' ;'CB125TD ( 6 3 of em!)'; 'Montesa Cota 248'. Learner FAQ's:= 'U want to Ride a Motorbike! Where Do U start?'
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The last post was made 14 years, 206 days ago. Instead of replying here, would creating a new thread be more useful?
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