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| Derivative |
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 Derivative World Chat Champion
Joined: 03 Aug 2010 Karma :   
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| TaiChi |
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 TaiChi Banned
Joined: 31 Aug 2012 Karma :    
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 Posted: 03:23 - 11 Sep 2012 Post subject: |
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The best bit of advice you'll ever hear is "if it ain't broke, don't fix it".
So many bikes are devalued by ham fisted beginners first foray into the tool box to "see how it works".
But you're talking routine maintenance, which is always a good thing if it's done routinely & if it's done well.
Changing the oil is pointless unless you change the filter at the same time, can we assume you've done this?
Coolant is also your anti-freeze & coming up to winter is a good time to be thinking about it. If I'd replaced the coolant myself in previous years, had no leaks & no need to top up, then I'd happily take it through the winter.
If not, it's an easy job to drain & refill with fresh.
With oil & coolant, DO NOT use any kind of flushing fluid or procedure unless what comes out 'alarms' you in it's condition. I feel this advice might cause a stir amongst some on here so I'll leave the reasons why to be debated.
Brake fluid is highly hygroscopic & it's performance does deteriorate with age. It's an easy job to drain & replace if you follow the manuals method of bleeding the brakes. 99.99% of the difficulties some people experience when bleeding brakes is 'cos they're unable to follow a set procedure.
A complete brake overhaul is OTT IMO as part of routine mantenance. Remember, "if it ain't broke, don't fix it", but coming up to winter, I'd at least whip the pads out, regrease the seals & rough the pads surface a little.
The calipers will suffer during the winter & a little bit of 'winterising' will go a long way to improve their condition next April, when it really would be a good idea to have a thorough strip, clean & inspection. |
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| .Chris. |
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 .Chris. World Chat Champion

Joined: 09 Jun 2007 Karma :   
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| stinkwheel |
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 stinkwheel Bovine Proctologist

Joined: 12 Jul 2004 Karma :    
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 Posted: 11:38 - 11 Sep 2012 Post subject: |
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Both simple jobs.
The coolant is as simple as undoing the drain screw and radiator cap, allowing it to drain, replacing the drain screw and filling it up again. A short run of the engine to remove any airlocks and top it up again.
Replacing brake fluid is simple too (providing the nipple isn't seized). The trickiest bit is removing the master cylinder lid without burring the heads off the screws.
Simply remove the lid off the master cylinder, fit a bit of plastic tubing to the end of the bleed nipple with the other end in a jar and crack open the nipple. Brake fluid will start to slowly run out. When the level in the master cylinder is nearly at the bottom, top it up with fresh brake fluid from a sealed container. Repeat this process until you see the fresh fluid coming out through the tube at the bottom (the old fluid will be a darker colour), nip up the nipple, top the reservoir off to the correct level and replace the lid.
Don't let the hole in the bottom of the master cylinder become uncovered or you'll let air into the system that needs bleeding out again.
As a final touch, tie the lever all the way down to the bars for a couple of hours then slowly release it to remove any tiny air bubbles that might have gone in. ____________________ “Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.”
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles. |
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| TaiChi |
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 TaiChi Banned
Joined: 31 Aug 2012 Karma :    
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| Kickstart |
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 Kickstart The Oracle

Joined: 04 Feb 2002 Karma :     
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| Bloggsy |
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 Bloggsy Spanner Monkey

Joined: 08 Feb 2010 Karma :     
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| Derivative |
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 Derivative World Chat Champion
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| _Iain_ |
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 _Iain_ Banned

Joined: 01 Feb 2012 Karma :     
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 Posted: 00:10 - 17 Sep 2012 Post subject: |
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I used about 1/4 of a bottle of fluid for the GS if that  ____________________ Please be aware that the above post may be full of complete nonsense.
Riding: '07 KTM Duke II, Baotian BT49QT-20 Driving: '88 Volvo 340 |
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| Derivative |
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 Derivative World Chat Champion
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| TaiChi |
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 TaiChi Banned
Joined: 31 Aug 2012 Karma :    
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 Posted: 05:06 - 17 Sep 2012 Post subject: |
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| Derivative wrote: | | _Iain_ wrote: | I used about 1/4 of a bottle of fluid for the GS if that  |
Err, 1/4 of what sized bottle?
There is a site offering 250ml of DOT4 for free with my brake pads (and the pads are cheap).
I get the feeling that 250ml is going to be nowhere near enough though, the two reservoirs probably hold about that alone.
edit: What should I use to clean and regrease the brake calipers, pistons etc themselves? So far I've found when doing my own maintenance that the 'little things' seem to be the most expensive. £8 for a can of brake cleaner? Surely I can do better than that? |
It's a steep learning curve !
Perhaps it's a little bit too early for you to be stripping & servicing your brakes but . . . .
Consumables : If you shop at your local trusty dealers, or out & out rip off merchants like Halfrauds, then the cost of stocking your workshop with all those essential consumables is likely to cost about as much as the bike itself.
Most of us use a local motor factors.
You will need, 2x 250ml brake fluid, small tub of red rubber grease, tub of copper grease, can of Plusgas, threadlock.
For a complete fluid change I like to have at least 2x 250ml bottles of fluid on hand. Don't open the 2nd one unless you need it, it will store for a long period if the seal is not broken.
Buy the smallest tub of red rubber grease you can find, the only thing you'll be using it on is brake seals so a little will go a long way & probably be hanging around your workshop for the duration of your life.
I bought a 500g tub of copper grease 20yrs ago, you will use this a lot on various parts, my can is still 9/10ths full.
Plusgas. WD40 is NOT a penetrant/releasing oil. Plusgas is. You will thank me the first time you encounter a seized nut.
Threadlock, you will need some kind of thread locking fluid to use on the caliper bolts. I use Locktite 243 on just about everything but be prepared to have long discussions with the type of person who breathes through their mouth yet talks through their nose about the exact threadlock you should be using for each exact application.
YooToob is awash with video's on caliper strips & pad changes, some good some not so good. A few are fucking excellant. Watch them all, look, learn & listen.
Then read the fucking manual (RTFM). It took me 2mins to locate a free download of a 03 CB500 manual. Haynes, Clymer, Honda workshop. They're all there . . . .
Good luck.
P.S. What size boot are you? |
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| Derivative |
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 Derivative World Chat Champion
Joined: 03 Aug 2010 Karma :   
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 Posted: 23:28 - 17 Sep 2012 Post subject: |
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Useful advice. Thanks. I have a Haynes manual, picked up for £6.
Bought pretty much everything from eBay. Not sure why I hadn't thought of that before.
500g tin of copper grease for £5.
18g tin of red rubber grease for £2.
Etcetera.
Likely going to get the coolant locally though, shipping costs make it a bit daft.
Is my shoe size relevant somehow? I'm a 9  |
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 Derivative World Chat Champion
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| TaiChi |
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 TaiChi Banned
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| Vincent |
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 Vincent Banned

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 Derivative World Chat Champion
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 Posted: 15:32 - 19 Sep 2012 Post subject: |
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Done the front brake now, at least I think so. Cleaned out a lot of the crud in there - I could do more, but I'll wait until I don't need to use the bike for a while in case I knacker something up.
How firm should the lever be? I bled the system until I couldn't see any bubbles, and then a little bit more. It has a bit of freeplay, a small (<1cm) section of action and then is firm. Does that sound about right?
Rear brake is non functional because it chucked it down before I had time to finish it, had to screw everything up and stop. Quite funny to have a lever that's completely pointless.
Is it worth leaving the lever tied back overnight with the diaphragm removed? Is there an equivalent for the rear brake pedal (hanging a weight from it, perhaps?) |
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 Kickstart The Oracle

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| TaiChi |
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 Kickstart The Oracle

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 GREENI3 World Chat Champion
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 Derivative World Chat Champion
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Old Thread Alert!
The last post was made 13 years, 156 days ago. Instead of replying here, would creating a new thread be more useful? |
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