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The Artist
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PostPosted: 13:14 - 17 Dec 2012    Post subject: Not bike related but gearbox related Reply with quote

I am looking for a gearbox that can be supplied on it's own.

https://www.saving-old-seagulls.co.uk/images/sophie%2000005.jpg

If you open that pic in a new tab and zoom in the bottom section, I need that crown and pinion section. Ideally I need a large amount of them, new and able to supply more.

The only ones I can find that are suitable are similar applications to that, as in outboard motors and they cost a fortune for the parts to make one.

Making casts and stuff like that gets very pricey very quickly so not an option at this stage.

I can find reduction gearboxes quite easily but water proof with 3-4:1 reduction at 90 degrees is hard. The ones I have found are just boxes which are not streamlined like I am looking for.

I will give a billion karma to who ever finds what I need and some to anyone that helps. Thumbs Up
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Ichy
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PostPosted: 13:21 - 17 Dec 2012    Post subject: Reply with quote

What's it for? How much power/torque does it have to take? Simple things like food mixers and right angle drills or screwdrivers use smaller versions.
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UnknownStuntm...
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PostPosted: 15:12 - 17 Dec 2012    Post subject: Reply with quote

I too have searched for a similar product in the past. You're after a Bevel gearbox. They are available, but they are not cheap and are frikkin' ugly.

You will need to be specific with your requirements though.
    What reduction do you want?
    What RPM are you putting through it?
    Torque are you putting through it?


These people will probably have one:
https://www.renold.com/Products/Gears/Gears.asp
https://www.kelstongears.co.uk/bevel-gearboxes-range.asp
https://www.schaeffler.co.uk/content.schaeffler.co.uk/en/branches/industry/power_transmission/applications_5/bevel_gearbox/bevel_gearbox.jsp
But get your wallet out. In the end I used a CX500 driveshaft, which could deal with about 70hp and I adapted the input to make a realistic output.

What'cha makin...?
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Ichy
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PostPosted: 15:59 - 17 Dec 2012    Post subject: Reply with quote

If you want HD then you need something like a Mijon gearbox. I think it may be a mmr or mrr (can't remember). Not cheap.
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The Artist
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PostPosted: 16:09 - 17 Dec 2012    Post subject: Reply with quote

1.2k RPM, perhaps a bit more.
I imagine torque to never exceed 25nm
Reduction, 3-4:1

It needs to be submersible or made to be submersible in salt water. Whilst cost is an issue, at this stage, I don't mind shelling out to build a prototype.

It is quite small but not small enough to make out of a blender. Laughing
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Drake
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PostPosted: 12:52 - 18 Dec 2012    Post subject: Reply with quote

Landrover dif?
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The Artist
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PostPosted: 12:55 - 18 Dec 2012    Post subject: Reply with quote

Drake wrote:
Landrover dif?


Too big. Handling 10hp max, not 100hp
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Walloper
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PostPosted: 13:39 - 18 Dec 2012    Post subject: Reply with quote

The Artist wrote:
Drake wrote:
Landrover dif?


Too big. Handling 10hp max, not 100hp


An outboard 90 deg drive or similar.
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The Artist
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PostPosted: 15:29 - 18 Dec 2012    Post subject: Reply with quote

Walloper wrote:

An outboard 90 deg drive or similar.


This is exactly what I am looking for which is why there is a picture and a description in my initial post...

I am looking for somewhere to buy just the gearbox section at a reasonable price. If I went to mercury/mariner or any outboard manufacturer and said can I have just the gearbox, there would be 2 problems.

1. Most are ~2:1. I NEED 3.5:1 or more. Preferably 4:1
2. They would want a lot of money and in the future I want to be able to purchase larger quantities possibly.

Like I said, price is not a major issue for one, but there needs to be the possibility of future purchases being cheap.
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Walloper
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PostPosted: 15:37 - 18 Dec 2012    Post subject: Reply with quote

The Artist wrote:
Walloper wrote:

An outboard 90 deg drive or similar.


This is exactly what I am looking for which is why there is a picture and a description in my initial post...

I am looking for somewhere to buy just the gearbox section at a reasonable price. If I went to mercury/mariner or any outboard manufacturer and said can I have just the gearbox, there would be 2 problems.

1. Most are ~2:1. I NEED 3.5:1 or more. Preferably 4:1
2. They would want a lot of money and in the future I want to be able to purchase larger quantities possibly.

Like I said, price is not a major issue for one, but there needs to be the possibility of future purchases being cheap.


I was being a cunt... Smile

Go to mercury, Yamaha, Suzuki et al and ask if there are any places who do what you want.
Check out the boating press for folk who do what you a looking for.

It's a bit like bikes not every biker knows where to buy a pair of sliders but if you were to ask a few then some fooker would have a starter for ten.
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The Artist
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PostPosted: 16:19 - 18 Dec 2012    Post subject: Reply with quote

Problem is all the big outboard manufacturers make their own gearboxes. They make everything themselves apart from little plastic clips and stuff like that because it has to be for a marine environment.

Will have to do more research. There is a company with patents and designs for what I want that kinda went half bust a while ago so may approach them in the future.
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Walloper
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PostPosted: 16:43 - 18 Dec 2012    Post subject: Reply with quote

The Artist wrote:
Problem is all the big outboard manufacturers make their own gearboxes. They make everything themselves apart from little plastic clips and stuff like that because it has to be for a marine environment.

Will have to do more research. There is a company with patents and designs for what I want that kinda went half bust a while ago so may approach them in the future.


I asked a local engineers to make us a 90 Degree Drive for a drilling rig. It cost a bit but was easily do-able and much cheaper than scrapping the rig which would ultimately have been the only other option.

Ask an engineering shop. Those folk love a challenge and can easily advise. That's why they are Engineers. Smile
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The Artist
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PostPosted: 16:47 - 18 Dec 2012    Post subject: Reply with quote

Walloper wrote:


I asked a local engineers to make us a 90 Degree Drive for a drilling rig. It cost a bit but was easily do-able and much cheaper than scrapping the rig which would ultimately have been the only other option.

Ask an engineering shop. Those folk love a challenge and can easily advise. That's why they are Engineers. Smile


A one off isn't an issue, a one off that can be re produced cheaply is not.

I have several gearboxes that would do the job with some mods BUT I want one that can be purchased in larger quantities.
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stevo as b4
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PostPosted: 17:54 - 18 Dec 2012    Post subject: Reply with quote

How critical is the 4:1 gear ratio? If you need a specific set reduction ratio in a gearbox that can be brought in bulk then your going to struggle a bit.

I would look away from Outboard motor's as although they have the requirements of being water proof and streamlined, they will be hard to find and buy in bulk, as also all modern outboard engines unlike the one you posted the pic of, have the reduction box built into a die-cast alloy lower leg/housing that bolts to the engine, so most of the casting is of no use to you.

I would definitely look into the industrial equipment sector for suitable gearbox's that could be adapted to be water proofed and streamlined in a new or modified casing. Have a think of any industrial equipment that has a 90deg drive reduction gearbox.

I'm sure that some powerful breaker drill's grinding machines, and mixers have 90deg drive's built into them, but it's finding your 4:1 reduction ratio that will be the hard bit.

lastly you said a food mixer was not strong enough, but how about heavy duty professional catering equipment. Things that are used in bakeries and cake manufacturer's etc might have the power transmission capabilities that you require?
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The Artist
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PostPosted: 19:28 - 18 Dec 2012    Post subject: Reply with quote

stevo as b4 wrote:
How critical is the 4:1 gear ratio? If you need a specific set reduction ratio in a gearbox that can be brought in bulk then your going to struggle a bit.

I would look away from Outboard motor's as although they have the requirements of being water proof and streamlined, they will be hard to find and buy in bulk, as also all modern outboard engines unlike the one you posted the pic of, have the reduction box built into a die-cast alloy lower leg/housing that bolts to the engine, so most of the casting is of no use to you.

I would definitely look into the industrial equipment sector for suitable gearbox's that could be adapted to be water proofed and streamlined in a new or modified casing. Have a think of any industrial equipment that has a 90deg drive reduction gearbox.

I'm sure that some powerful breaker drill's grinding machines, and mixers have 90deg drive's built into them, but it's finding your 4:1 reduction ratio that will be the hard bit.

lastly you said a food mixer was not strong enough, but how about heavy duty professional catering equipment. Things that are used in bakeries and cake manufacturer's etc might have the power transmission capabilities that you require?


It will be used as an outboard leg though, that is the thing. I just need a larger ratio than most modern outboards. 4:1 is the critical part. The pic I posted has a 3-4:1 ratio I think. High torque low speed.

Ideally, I just want the gearbox with the bevel gears and casing wit bushes etc.

No need for the leg or prop yet.
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Ichy
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PostPosted: 19:41 - 18 Dec 2012    Post subject: Reply with quote

People like Huco and Neugart make right angle gearboxes in various ratios. They are not going to be cheap new but maybe you could search ebay or similar for used?


Just found this, might be useful for some names.

https://www.directindustry.com/industrial-manufacturer/right-angle-gear-reducer-72878.html

I think you are on to a loser for finding anything that is cheap with a 4:1 ratio and waterproof.

And this, maybe phone around?

https://1stdirectory.co.uk/comp-product/gearboxes-or-gear-units-right-angle.htm
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jimspeed
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PostPosted: 22:42 - 18 Dec 2012    Post subject: Reply with quote

How about the kind of drive you get on the end of a strimmer? I think they would be quite low geared as the engine is doing like 6K rpm but the strimmer head isn't going that quick..
or doing the 4>1 bit at the motor end and using a big cable to spin whatever it is you need spinning (like a speedo cable on a bike but bigger).
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stevo as b4
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PostPosted: 23:05 - 18 Dec 2012    Post subject: Reply with quote

I'm thinking angle grinder/disc cutter or other similar industrial tool with a heavy duty 90deg drive. I think 9" angle grinders have a 600-800w Motor at least, and the disc does not run that quickly.

Is there a non waterproof purpose made 4:1 reduction box that you could build into a new leg casting with an external oil/water seal.

So your building a variation on an Outboard motor of some sort?

I was going to suggest looking at those modern electric outboards, but they are all low power output motors probably less than 3bhp and some of them have the motor underwater inside the actual gear casing.
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The Artist
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PostPosted: 00:29 - 19 Dec 2012    Post subject: Reply with quote

I have been looking all over the net and can only seem to find industrial type big square gearboxes. Nothing small and what I need.

Yes this is for a variation on an outboard motor but the main difference in this part of the project is the gear ratio. 4:1 is hard to come by. The lower reduction boxes on outboards are designed for high speed low torque which is the opposite of what I want.

I can get used ones easily, it is just if I wanted more than a few random odd ones, then it is looking like they would need to be custom made which is expensive.
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DrDonnyBrago
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PostPosted: 06:20 - 19 Dec 2012    Post subject: Reply with quote

The Artist wrote:
I have been looking all over the net and can only seem to find industrial type big square gearboxes. Nothing small and what I need.

Yes this is for a variation on an outboard motor but the main difference in this part of the project is the gear ratio. 4:1 is hard to come by. The lower reduction boxes on outboards are designed for high speed low torque which is the opposite of what I want.

I can get used ones easily, it is just if I wanted more than a few random odd ones, then it is looking like they would need to be custom made which is expensive.




Could you just use a commonly available bevel gear then alter the overall ratio with a second small set of gears on the input/output shaft?
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Ichy
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PostPosted: 06:43 - 19 Dec 2012    Post subject: Reply with quote

The Artist wrote:

I can get used ones easily, it is just if I wanted more than a few random odd ones, then it is looking like they would need to be custom made which is expensive.


Welcome to the world of R&D. If I design something simple, lets say a fuel filler flap, then the first step to prove the design is having one made. CNC out of billet is going to be around £4k. Next I'd get 20 of them done as rapid prototypes, probably £200 each? Finally I'd go to China and get them to make the next 30000. Say £50k tooling and £2 each. Total works out to around £4 each but I'll sell them for a tenner.

Get yourself one of the second hand random ones cheap. Make a case, RP if necessary, to test your idea. Reverse engineer your concept and then get some bids in to knock out 50 - 100.
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The Artist
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PostPosted: 08:41 - 19 Dec 2012    Post subject: Reply with quote

Marki wrote:
The Artist wrote:

I can get used ones easily, it is just if I wanted more than a few random odd ones, then it is looking like they would need to be custom made which is expensive.


Welcome to the world of R&D. If I design something simple, lets say a fuel filler flap, then the first step to prove the design is having one made. CNC out of billet is going to be around £4k. Next I'd get 20 of them done as rapid prototypes, probably £200 each? Finally I'd go to China and get them to make the next 30000. Say £50k tooling and £2 each. Total works out to around £4 each but I'll sell them for a tenner.

Get yourself one of the second hand random ones cheap. Make a case, RP if necessary, to test your idea. Reverse engineer your concept and then get some bids in to knock out 50 - 100.


Yes, this is the likely way forward but I was holding out hope for something off the shelf.
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bikenut
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PostPosted: 10:57 - 19 Dec 2012    Post subject: Reply with quote

lovely cut away of the british seagull...........you experimenting with water power electric??
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Walloper
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PostPosted: 11:46 - 19 Dec 2012    Post subject: Reply with quote

bikenut wrote:
lovely cut away of the british seagull...........you experimenting with water power electric??


I want to tap into the mine of shit that flows though bcf threads.
If one could harness than it would be a Nobel prize winner.
(Probably need to edit a lot of the swear words out though)

Laughing
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Old Thread Alert!

The last post was made 13 years, 47 days ago. Instead of replying here, would creating a new thread be more useful?
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