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wots
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PostPosted: 10:38 - 26 Mar 2013    Post subject: Changing Bars Reply with quote

My ER6 has some custom clip-on style bars.
https://cdn.bikechatforums.com/files/bars_115.jpg
I don't like them, they are a little low for me and far forward.

The bike came with the originals which I'm going to swap back to this weekend. Is there anything I need to consider when doing this?
As I'm going back to stock I'm thinking I won't have any cable routing issues. My only worry is grips, but as luck would have it, I have a brand new set of Keis grips (which appear to be the ones fitted) as the ones on there don't work. So I'm not worried about having to get them off. Controller works but nothing happens.

It looks to me as though everything unfastens and I just need to fasten onto the stock bars when they are in the right position and set switch positions accordingly.

Would this be right?
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stinkwheel
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PostPosted: 11:09 - 26 Mar 2013    Post subject: Reply with quote

Yes. Unbolt the old ones, remove the switchgear, put it on the new ones, re-attach.

There will probably be dowels on the switchgear that locate in a hole in the handlebars but they could have been removed. When they fitted the custom bars, they'll have had to either drill a hole for them or remove the dowel.

Without the dowel, the switches may be a bit loose and able to rotate on the bar. Wrapping several layers of PVC tape round the bar under where they clamp on gives them enough to grip on in these circumstances.

It's usually pretty easy to get grips off if you need to providing they haven't been glued on with anything rediculous. I generally start to wiggle a screwdriver in between the grip and the bar from one end. As I go, I slide the straw from a can of WD40 in alongside it and squirt as I go. Once you've got to the end, pull the straw and screwdriver out and twist the grip back and forth. It should come right off with minimal effort.

To fit the new grips, clean and de-grease the bar where it's going, give the inside of the grip a good squirt of hairspray and slide it over. You've got a couple of minutes to fiddle it round top where you want it to. The hairspray is quite slippy while wet and allows movement but holds them firmly in place when dry.

You do not need to use glue on handgrips unless they are solid ones. As long as the bars and grips are clean and grease-free, hairspray does a fantastic job even for heated ones and allows easy removal in the future with the WD40 technique I described above.

I preferr firm hold, I'm undecided on the provitamin B5 Wink
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Last edited by stinkwheel on 11:12 - 26 Mar 2013; edited 1 time in total
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wots
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PostPosted: 11:11 - 26 Mar 2013    Post subject: Reply with quote

That makes sense as there are a couple of little holes in the standard bars (thought they were drain holes or something Embarassed )

Glad I asked. Hairspray tip is helpful. Thanks
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Casper
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PostPosted: 11:33 - 26 Mar 2013    Post subject: Reply with quote

If the bar height is the issue and not the looks why not just get risers for the fixing mount? saves lots of time and hassle as you are not fucking about with taking of levers and grips, switchgear.

https://www.ebay.co.uk/sch/i.html?_trksid=p5197.m570.l1313&_nkw=er6+bar+risers&_sacat=0&_from=R40
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wots
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PostPosted: 11:36 - 26 Mar 2013    Post subject: Reply with quote

1888 wrote:
If the bar height is the issue and not the looks why not just get risers for the fixing mount? saves lots of time and hassle as you are not fucking about with taking of levers and grips, switchgear.

https://www.ebay.co.uk/sch/i.html?_trksid=p5197.m570.l1313&_nkw=er6+bar+risers&_sacat=0&_from=R40

Because this way it'll cost me nothing and I need to sort the heated grips out anyway, so replacing the grips (as I've got a brand new spare set) should sort that problem out too.

Otherwise, normally I would agree.
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map
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PostPosted: 12:35 - 26 Mar 2013    Post subject: Reply with quote

stinkwheel wrote:
...probably be dowels on the switchgear that locate in a hole in the handlebars but they could have been removed. When they fitted the custom bars, they'll have had to either drill a hole for them or remove the dowel.

Without the dowel, the switches may be a bit loose and able to rotate on the bar. Wrapping several layers of PVC tape round the bar under where they clamp on gives them enough to grip on in these circumstances....

When swapping out the bent bars from my lad#s bike the hardest job was locating and drilling the holes for the switchgear locating plugs (dowels).

Assembled with a dot of tip-ex on them then took apart and drilled where the white mark was. It was just about right.

Maybe someone can suggest a better method.

Probably removing dowel is an idea. Be warned though, on previous bike this was done and failed MOT as tester deemed switchgear not secure enough.
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wots
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PostPosted: 13:15 - 26 Mar 2013    Post subject: Reply with quote

As above going back to original bars from non-standard and these have the locators in them.
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Nexus Icon
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PostPosted: 13:26 - 26 Mar 2013    Post subject: Reply with quote

I like those clip on style bars.

If you want someone to take them off your hands Whistle
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wots
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PostPosted: 13:28 - 26 Mar 2013    Post subject: Reply with quote

I'll let you know.

It depends how I feel when I put the original ones back on. I don't really have any desire to keep them.
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stinkwheel
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PostPosted: 13:34 - 26 Mar 2013    Post subject: Reply with quote

map wrote:

Maybe someone can suggest a better method.


Not better, just different. Put a piece of black PVC tape round the bar. Assemble and position, screw the screws down fairly tight then remove. The dowel should have left a dent in the PVC tape. Centrepu8nch, remove tape, drill.
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“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
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wots
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PostPosted: 13:36 - 26 Mar 2013    Post subject: Reply with quote

Either that or I could remove the bars altogether and swap it for a flight stick on the tank Very Happy
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