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Balance charger - for PB charging from solar/alternator?

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G
The Voice of Reason



Joined: 02 Feb 2002
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PostPosted: 16:59 - 23 Jul 2013    Post subject: Balance charger - for PB charging from solar/alternator? Reply with quote

Not expecting there to be much knowledge in this niche area of a niche area here, especially as I have tried elsewhere too, but...

Anyone have knowledge of/experience using a powerful (ie something like a Powerlab 8 or one of the 1kw ones) to...

Charge a lead acid battery bank of 100ah-400ah at 24v instead of a 'smart charger'.

While powered...
Directly from solar panels (no solar charger).
From a 24v alternator.
From a 24v 30a (27.5a spec listed) 'dumb' battery charger.
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G
The Voice of Reason



Joined: 02 Feb 2002
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PostPosted: 15:42 - 24 Jul 2013    Post subject: Reply with quote

Just trying to work out if it's a possible solution, especially in regards to how well they work as 'smart chargers' for lead acid; but yes I'd have some switching mechanism - possibly relay based, but also could be switches or just moving wires.

Apparently they can charge the batteries they are being powered from without causing a quantum singularity (though, of course not actually usefully charging - just slowly draining a little power) - so it wouldn't be the end of the world if things didn't get switched properly.

From further reading up, it does seem like solar is out, or at least not without a specific solar controller. Especially if I plan to have multiple solar panels.
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G
The Voice of Reason



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PostPosted: 23:39 - 24 Jul 2013    Post subject: Reply with quote

I'm well aware of power requirements etc. Currently have 100ah * 24v and hoping to double that soon.

Will be getting probably 185w or more solar (24v, again). Ideally doubling that.

Of course, having more batteries means lasting longer between charges. It also means a higher charge rate works ok, so less time using a generator/alternator is needed, if they can chuck out enough.

A decent balance charger should be able to take a variable input and make the most of it with the constant and most useful output voltage/amperage.

CPC Farnell and maplins are both well, well over priced for solar panels, consindering the current very competitive pricing available elsewhere (try around 4x more for CPC, similar for maplins.

I would never use more than one charging source at a time.

A modern car alternator isn't designed to run that well at idle unfortunately. You can buy systems that well make it work better, or a better alternator.

I've researched this whole area a fair bit (I did put a longer post up elsewhere).

So I'm specifically interested if anyone has used one powered from a solar panel?
Powered from a 24v alternator?
Powered from a vehicle battery charger?

I'm also interested to see if anyone's got them to come on automatically in certain circumstances.
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G
The Voice of Reason



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PostPosted: 23:56 - 24 Jul 2013    Post subject: Reply with quote

What I'm basically looking for is something to replace a Sterling Alternator to Battery charger (well, apart from doing the funky stuff to make the alternator output more power), for less money - and this way I get to charge my lithium batteries quickly too Smile.
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G
The Voice of Reason



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PostPosted: 00:34 - 26 Jul 2013    Post subject: Reply with quote

The company I contacted got back to me and the answer is basically 'no'.

However, this, I believe, would solve most of my problems.
https://www.bimblesolar.com/offgrid/inverters/PIP-2424MS
It does MPPT and 3 stage 30a mains charging in one, along with the bonus of a 2.4kw inverter (so power most stuff bar the compressor and welder).
Cheap Chinese box, but sold by a recognised UK company.

Then maybe get an advanced alternator regulator at some point.
(But with 30a charging from mains, the generator will be a much more efficient use of fuel than it is now at least.)
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sickpup
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Joined: 21 Apr 2004
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PostPosted: 09:29 - 26 Jul 2013    Post subject: Re: Balance charger - for PB charging from solar/alternator? Reply with quote

G wrote:
Not expecting there to be much knowledge in this niche area of a niche area here, especially as I have tried elsewhere too, but...


Oh ye of little faith

G wrote:
Anyone have knowledge of/experience using a powerful (ie something like a Powerlab 8 or one of the 1kw ones) to...

Charge a lead acid battery bank of 100ah-400ah at 24v instead of a 'smart charger'.


No but....

G wrote:
While powered...

From a 24v alternator.


Yes.

You need to take a look at FFR landrovers.

Mine runs a 90amp generator which can charge two banks of series 12V so 24V batteries of around 90-110ah per bank.

It has a complete screened charging system including different voltages for different ambient temperatures. Welcome to the 70's.

HTH Thumbs Up
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G
The Voice of Reason



Joined: 02 Feb 2002
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PostPosted: 10:49 - 26 Jul 2013    Post subject: Re: Balance charger - for PB charging from solar/alternator? Reply with quote

Cheers, but I was specifically looking to run the balance charger directly from the alternator, which is not possible, it seems.

Running through a fancy charger like that has various benefits - all sorts of monitoring options and can download data to a computer, program it to do exactly what you want and the like.

The FFR alternator probably has a good - at-idle power. Most alternators don't work amazingly efficiently in the way they produce power as far as charging batteries goes. Fine if you're driving a lot as they can produce more than is needed in total, but if you're only running the engine specifically to charge batteries for long periods, more of a problem.
My current one probably doesn't do very well; the advanced alternator regulator or similar would get more out of it and let it charge the batteries faster while still not damaging them (but involves taking it apart I believe and I don't even know it's rating).

I would like a Sterling 24v 140a alternator - they're designed to be good at low rpm:
https://www.sterling-power.com/images/product/page24/graph2.gif
90A at idle; then producing the same power as a household socket with the engine at 1500 rpm.
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