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honda h100s tuning

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salem1987
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PostPosted: 10:18 - 19 Oct 2013    Post subject: honda h100s tuning Reply with quote

Hi, just acquired a h100 as part of a deal to play with over winter.
I own other bikes and want to see how much I can actually get out of the little two stroke for a bit of fun!

I've heard the inlet is rather restrictive and have seen this reed on wemoto which could make some improvement to start with... https://www.wemoto.com/bikes/honda/h_100_sg_sj/86-93/picture/reed_valve_-_performance/

Next I have read getting a proper expansion chamber exhaust and bigger carb will help?

And finally does anybody know for sure if the mb8 Athena 125 kit is a direct bolt on?

Thanks for any advice
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cb1rocket
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PostPosted: 19:28 - 19 Oct 2013    Post subject: Re: honda h100s tuning Reply with quote

salem1987 wrote:
Hi, just acquired a h100 as part of a deal to play with over winter.
I own other bikes and want to see how much I can actually get out of the little two stroke for a bit of fun!

I've heard the inlet is rather restrictive and have seen this reed on wemoto which could make some improvement to start with... https://www.wemoto.com/bikes/honda/h_100_sg_sj/86-93/picture/reed_valve_-_performance/

Next I have read getting a proper expansion chamber exhaust and bigger carb will help?

And finally does anybody know for sure if the mb8 Athena 125 kit is a direct bolt on?

Thanks for any advice


125 kit is a bolt on, but you will have to have a custom pipe made for it
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bladerunner
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PostPosted: 23:14 - 19 Oct 2013    Post subject: Reply with quote

Contact mick abbey regards porting and pipe! He's been grinding ports for longer than I can remember and at a reasonable cost for his skills!
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salem1987
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PostPosted: 07:19 - 20 Oct 2013    Post subject: Reply with quote

thanks, that helps a lot. Porting is definitely something i will look into also.

Also thinking of changing the gearing a bit, put the front sprocket from the standard 15t it is now to a 17t, as it is reving its guts out at indicated 65mph!!
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cb1rocket
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PostPosted: 08:41 - 20 Oct 2013    Post subject: Reply with quote

_Iain_ wrote:
Gearings fine.

A standard crank/rod shits itself at around 13,500rpm-14,000rpm & you'll be lucky to make it hit 10k on standard porting.

Before improving on stuff i'd sort out what you've already got. Get onto grampian motors, get a piston kit,little end and a few top end gasket sets. Check the plug is an 8 & not a 7 - mine heat siezed on a top speed run as previous owner haddn't done this. Clean the existing expansion chamber out. Mine also ran a smidge lean after servicing as it had a DIY panel filter, upping the main to a 130 sorts this. Put good two stroke in it - currently running comp 2 plus in mine.

While the cylinders off get the files out, you wanna square the top of the exhaust port off - aim of the game is to widen it above the height of the transfers. Also raise the port height by around half a mil. Then out with the files & wet/dry to open the channel out of the head, & smooth it right off. It'll not do much, but it does shift the "pull" from about 5.5-to a 6k takeoff & noticeably goes at 7k.

However it still drops flat after 7 and a bit, so gonna try raising it a bit more when i've got it apart next, but that could be the pipe. I think an MB80 proma pipe will fit, but may want some tweaks & fettling.

If you're really up for a challenge the '82 CR80 motocross motors look to share the same mounting points. If you could get a h100 head on, or make up an adaptor, you'd have 16bhp off the mark to play with.


The pipe is weakest point, the standard pipe is designed for mid range, so whatever you do it will always run flat after 7k rpm. 17th front sprocket is a must
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cb1rocket
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PostPosted: 08:48 - 20 Oct 2013    Post subject: Reply with quote

I will admit I'm having problems with mine but only as I have gone extreme.

Pictures and graph in this thread https://www.bikechatforums.com/viewtopic.php?t=279145
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salem1987
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PostPosted: 17:32 - 20 Oct 2013    Post subject: Reply with quote

Thanks for the advice. The guy who had mine before has been running the bike without an air filter as it runs bad with one on. Jets are all standard which is odd. Carb is totally clean now too. The power on mine starts at 6.5rpm and seems to last until about 8. There's is absolutely nothing below 6rpm and it totally bogs at 5 and slows.

Plug is looking a good colour on various plug chops too...

The Athena head and the mb80 custom pipe is very tempting
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salem1987
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PostPosted: 19:18 - 21 Oct 2013    Post subject: Reply with quote

Could anybody recommend what piston would fit if I got a spare barrel borred to 125?
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cb1rocket
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PostPosted: 19:47 - 21 Oct 2013    Post subject: Reply with quote

I would just buy the 150 quid kit, you can get the pistons on their own, also I think the stock barrel bored out to 125cc will mean no liner left!
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moonzoomer
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PostPosted: 21:07 - 21 Oct 2013    Post subject: Reply with quote

Drop an old cr80 red rocket engine in ( 17 bhp), it was the engine the MB/T 50/80 and H100 was based on.
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bladerunner
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PostPosted: 22:10 - 21 Oct 2013    Post subject: Reply with quote

Just don't expect it to pull long road gearing very well!
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moonzoomer
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PostPosted: 22:16 - 21 Oct 2013    Post subject: Reply with quote

bladerunner wrote:
Just don't expect it to pull long road gearing very well!
I got 6k miles out of mine before it needed any major repair with a top speed of around 70-75 no trouble, biggest problem was getting sprockets to suit and the standard brakes were a bit of a problem
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bladerunner
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PostPosted: 22:28 - 21 Oct 2013    Post subject: Reply with quote

That's not bad tbh! Shorter gearing to 70-75 helps ....but would expect 80+ with a tuned road bike motor......if that's really where you'd want to be on a H100 Shocked Shocked
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moonzoomer
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PostPosted: 23:06 - 21 Oct 2013    Post subject: Reply with quote

bladerunner wrote:
That's not bad tbh! Shorter gearing to 70-75 helps ....but would expect 80+ with a tuned road bike motor......if that's really where you'd want to be on a H100 Shocked Shocked

I fitted my cr80 to a MB5, the brakes and forks were so bad you could see them bend when braking but it went like stink for a 50 if you see what I mean Laughing
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salem1987
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PostPosted: 07:56 - 22 Oct 2013    Post subject: Reply with quote

i thought it might be a bit thin with regards to boreing , but wondered if anyone had done it.


My next idea after sitting in the garage having a early morning coffee is fitting 17inch wheels. I have a spare front end and rear wheel with sprocket etc from a cd200 - bigger forks and better drum brakes...

Might have to have an experiment!
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cb1rocket
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PostPosted: 08:37 - 22 Oct 2013    Post subject: Reply with quote

salem1987 wrote:
i thought it might be a bit thin with regards to boreing , but wondered if anyone had done it.


My next idea after sitting in the garage having a early morning coffee is fitting 17inch wheels. I have a spare front end and rear wheel with sprocket etc from a cd200 - bigger forks and better drum brakes...

Might have to have an experiment!


Smaller wheels = lower top speed
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salem1987
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PostPosted: 10:51 - 22 Oct 2013    Post subject: Reply with quote

thanks yeah i am aware of that. I've had a go at the rear wheel anyway and (not suprisingly) it is not a direct swap. The CD200 sprocket carrier is about 1cm offset compared to the h100.

The front however looks more possible, the yoke stem and headstock seem to match after some quick measurements.

Another reason for this possible conversion is that i have clip on bars for the cd200 forks and a spare cafe racer hump seat..... Wink

Had the carb apart again today and noticed the needle was on the top notch. With no airfilter foam in the box and the needle this low im surprised its not running dreadfully lean.
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salem1987
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PostPosted: 14:26 - 22 Oct 2013    Post subject: Reply with quote

Cheers for those Iain I've just got a filter now and read this! Just placed the cafe back end on to see how it looks...
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salem1987
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PostPosted: 15:50 - 22 Oct 2013    Post subject: Reply with quote

Found them at an autojumble for a fiver! They are seriously shimmed though. Need to get some proper 27mm ones off eBay I guess.
It's not to bad riding with them. Just awkward when doing slow manoeuvres!!
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salem1987
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PostPosted: 17:47 - 22 Oct 2013    Post subject: Reply with quote

can't find anyone on the internet who has fitted a mb80 proma exhuast and payday is looming on friday.
https://www.vsmotoparts.com/proma-exhaust-honda-mb80

I'm mainly concerned about the pipe routing past the rear brake, foot peg.

I might take the gamble, from looking at pics of the mb80 the foot peg placement looks the same:

https://p1.bikepics.com/2010%5C04%5C23%5Cbikepics-1958333-full.jpg
https://www.motorstown.com/images/honda-h100-04.jpg


Will it go straight onto a h100 standard barrel??


The athena kit will have to wait a month, but a decent reed and general clean up of the exhuast port and piston will be done.

(plus the usual cafe racer add ons or take off's - bit of weight saving!!)
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salem1987
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PostPosted: 21:19 - 22 Oct 2013    Post subject: Reply with quote

after 2 days of research i have finally found a parts supplier with all the tuning bits for the h100!!!

https://www.50cc.eu/en/parts_3.asp?Hg=All&Km=&M=Honda&T=H100&TA=HonH100&I=1363&Ag=14


it took reading through 18 pages of an aussie forum to find but there is everything from exhausts to reeds to cdi's listed there.
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Kickstart
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PostPosted: 21:25 - 22 Oct 2013    Post subject: Reply with quote

_Iain_ wrote:

That is VERY interesting. As now it pulls hard towards 7k & drops flat on its face as soon as it hits it. Thumbs Up


Stock peak power is at 6500rpm from memory. Hence the desperate need for higher gearing unless you can get it to hold together for a LOT more revs.

All the best

Keith
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