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Broken spark cap...

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5v3d3b0
World Chat Champion



Joined: 24 Sep 2006
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PostPosted: 16:36 - 05 Oct 2010    Post subject: Broken spark cap... Reply with quote
Sorry if I'm not using the right terminology here, but when removing the spark plugs on my 1994 zxr 750 I broke one of the caps. Basically where the wire connects to the part that the spark plug goes in to, the rubber and wires broke. I went to Kawasaki and ordered the part, only to be told that they no longer make that part Confused That was in Spain so I'm thinking UK dealers might be a bit more competent. If I can't get a new one, is there any way I can repair the existing part?
It looks almost exactly like this, but the lead is broken too, any ideas?
https://www.wemoto.com/bikes/Kawasaki/ZXR_750_L1-L3/93-95/picture/Spark_Plug_Cap_-_Genuine_Part/
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TUG
World Chat Champion



Joined: 12 May 2007
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PostPosted: 16:41 - 05 Oct 2010    Post subject: Reply with quote
Why not buy that one?
If you mean the cap came off but the theres no other damage you can screw it back in.
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stirlinggaz
World Chat Champion



Joined: 22 Jul 2007
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PostPosted: 16:53 - 05 Oct 2010    Post subject: Reply with quote
as above.
just cut half inch off the end of the HT lead & screw it back in.
if the cable is knackered buy a 1m length of it.
its simple enough to make your own HT leads, i just buy the lose plugs, they come in all flavours, straight, 45deg,90deg etc.
cheers,
GAZ
edit : FFS!!!! I just looked a the price of the plug cap in that link, 30 quid for a spark plug cap is taking the piss!
the little ngk ones are only a couple of quid & any time i have had to buy straight ones (& thats not often as i recycle them off other bikes) i have never paid more than a tenner.
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Old Thread Alert!

There is a gap of 3 years, 96 days between these two posts...

Wahlberg
Two Stroke Sniffer



Joined: 01 Apr 2010
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PostPosted: 18:02 - 08 Jan 2014    Post subject: Reply with quote
stirlinggaz wrote:
as above.
just cut half inch off the end of the HT lead & screw it back in.


Hi sorry to butt in, just come across this looking for pretty much that answer, can you confirm that it means this in laymans terms:

"push cable into new cap and twist"

Or do i need to thread it etc.?

Cheers
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nowhere.elysium
The Pork Lord



Joined: 02 Mar 2009
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PostPosted: 18:18 - 08 Jan 2014    Post subject: Reply with quote
Wahlberg wrote:
Hi sorry to butt in
A three year delay does rather stretch the definition of butting in. However, yes, you just push the cable in and turn it - there's a screw tip inside the cap that should bite into the cable core if you apply suitable pressure.
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Fizzer Thou
World Chat Champion



Joined: 06 Aug 2011
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PostPosted: 23:32 - 08 Jan 2014    Post subject: Reply with quote
This pdf shows the procedure and parts

https://www.ngksparkplugs.com/docs/Resistor_Covers.pdf
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Wahlberg
Two Stroke Sniffer



Joined: 01 Apr 2010
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PostPosted: 10:18 - 09 Jan 2014    Post subject: Reply with quote
haha yeah hadn't noticed tha date!

Thanks for that guys I'll give it a try later!
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Old Thread Alert!

The last post was made 12 years, 27 days ago. Instead of replying here, would creating a new thread be more useful?
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