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MOT disaster - wheel alignment out - how to fix? *FIXED*

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Mr Calendar



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PostPosted: 12:41 - 20 May 2014    Post subject: MOT disaster - wheel alignment out - how to fix? *FIXED* Reply with quote

Lad's Varadero XL125V just had MOT fail.

Guy logged onto the database and saw a serious damaged flag against the bike. He say bike probably been written off (so Cat-D, Cat-C?) and then put back on road.

So he looked over bike very carefully. Found wheels out of alignment. Not by a little but by a lot.

So either been through dodgy MOT to get back on road or my lad's come off (certainly once, maybe twice) and knackered it.

So asking advice how to sort. Obviously something is bent. Wanted to know what to check for. I'm thinking if chain run straight then swingarm and the back end ok. So that'd be the head that's bent. If so how to fix?

As the bars on this are wide it wouldn't surprise me if when bike goes down they're the first point of contact and maybe that damages the head.

If it's the back end also is there and easy fix.

I'm reluctant to strip the bike down too much but it needs to get back on the road. Maybe find out where it gained the last MOT? Wink

Any pointers appreciated as this has rather put a dent in the day. The bank balance can't really afford expensive fix either.
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Last edited by map on 10:47 - 03 Jun 2014; edited 1 time in total
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CaNsA
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PostPosted: 12:43 - 20 May 2014    Post subject: Reply with quote

Loosen the yokes a little, straighten the forks.
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Mr Calendar



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PostPosted: 12:45 - 20 May 2014    Post subject: Reply with quote

CaNsA wrote:
Loosen the yokes a little, straighten the forks.

Maybe worth a try but...
map wrote:
...wheels out of alignment. Not by a little but by a lot. ...
So don't know if that'd be enough?
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P.
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PostPosted: 12:54 - 20 May 2014    Post subject: Reply with quote

I'm sure its not as serious as you make it out. My TTR600 front wheel was MILES out of line to the rear. Sometimes, it might be that way for a reason, unknown as to why but most TTR600 owners argued the same thing.

Perhaps he means the wheels themselves are not aligned and you've spazzed up the rear wheel alignment and the spacers or equally silly things.

Crashed a fair few bikes and never had a problem with stuff being out of line to the point of an MOT fail.
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Rogerborg
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PostPosted: 13:04 - 20 May 2014    Post subject: Re: MOT disaster - wheel alignment out - how to fix? Reply with quote

map wrote:
Found wheels out of alignment. Not by a little but by a lot.

Which wheels and out alignment with what? The bars, the swinging arm or frame, each other? How did he check that the misalignment is "sufficient to adversely affect the handling or steering of the motor bicycle."?

Aside: what the cock does an insurance cartel marker have to do with the DVSA? Specifically, why are MOT monkeys being given information that we can't find out (without paying) before we buy a vehicle? Mad
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Mr Calendar



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PostPosted: 13:05 - 20 May 2014    Post subject: Reply with quote

Paddy. wrote:
...you've spazzed up the rear wheel alignment and the spacers or equally silly things...

I haven't spazzed up anything. Not my bike. I only help out when asked (lad has to learn somehow, although usually via my wallet so I may rethink that).

However, you might be onto something. I recall one of the chain adjuster bolts got broken. So other adjusters acquired from the Comet GT125 and fitted. So maybe something in that area to look at first.

Trying to KISS (keep it simple, stupid) so any other ideas, suggestions, etc. welcome.
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Red Rocket



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PostPosted: 13:09 - 20 May 2014    Post subject: Reply with quote

Definitely would check the rear wheel alignment, would cause weird handling issues but yeah, I'd start at the back and work my way to the front Thumbs Up
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map
Mr Calendar



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PostPosted: 13:15 - 20 May 2014    Post subject: Re: MOT disaster - wheel alignment out - how to fix? Reply with quote

Rogerborg wrote:
map wrote:
Found wheels out of alignment. Not by a little but by a lot.
Which wheels and out alignment with what?
You have as much information as I have. I'm not near the bike, I only spoke to MOT after the event on the 'phone.

Rogerborg wrote:
...The bars, the swinging arm or frame, each other?...
MOT guy didn't investigate. Too busy to do so. Can book bike in next week and pay money for him to do that though.

Rogerborg wrote:
...How did he check that the misalignment is "sufficient to adversely affect the handling or steering of the motor bicycle."?...
Checked with 7' straight bar apparently. I assume because found misalignment assumed the poor handling.

Rogerborg wrote:
...Aside: what the cock does an insurance cartel marker have to do with the DVSA? Specifically, why are MOT monkeys being given information that we can't find out (without paying) before we buy a vehicle? Mad
A good point. Who do you think I should ask?

Paddy wrote:
Definitely would check the rear wheel alignment, would cause weird handling issues but yeah, I'd start at the back and work my way to the front Thumbs Up

I'll have a look. Not really sure what I'll be looking at/for (but if I rub my chin and suck my lips in over my teeth at least I'll look like a mechanic). My heart is hoping it's an easy fix, my head and experience wouldn't bet on that.
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P.
Red Rocket



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PostPosted: 13:22 - 20 May 2014    Post subject: Reply with quote

Loosen nut on spindle.
Unwind the chain adjusters, measure centre of spindle to centre of swingarm bolt.
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Mr Calendar



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PostPosted: 13:27 - 20 May 2014    Post subject: Reply with quote

Paddy. wrote:
Loosen nut on spindle.
Unwind the chain adjusters, measure centre of spindle to centre of swingarm bolt.
I was thinking measuring the other way. From spindle to end of swingarm. That way it must be square. Unless I'm missing something, which is quite probable.

However, I'd need to check swingarm isn't bent/is square. Guess that'd just be checking wheel/tyre are vertical.
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mudcow007
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PostPosted: 13:41 - 20 May 2014    Post subject: Reply with quote

surely if it was that outta line the tyre(s) would be getting all kinds of weird n' wonderful wear to them?
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Mr Calendar



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PostPosted: 13:55 - 20 May 2014    Post subject: Reply with quote

mudcow007 wrote:
surely if it was that outta line the tyre(s) would be getting all kinds of weird n' wonderful wear to them?
You'd think. Will check tonight. I helped replace side bulbs this weekend for the MOT and looking over the bike then nothing leapt out at me as strange/wrong/unusual/weird regarding tyre wear.
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Rogerborg
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PostPosted: 14:05 - 20 May 2014    Post subject: Re: MOT disaster - wheel alignment out - how to fix? Reply with quote

map wrote:
Rogerborg wrote:
...The bars, the swinging arm or frame, each other?...
MOT guy didn't investigate. Too busy to do so. Can book bike in next week and pay money for him to do that though.

I mean, on which of these conditions did he fail it? Apologies for the teeny image, it's from the VOSA manual.

https://www.motinfo.gov.uk/htdocs/m1s02000501_1.jpg

And the only allowed "Reason for Rejection" is "1. Any misalignment which is sufficient to adversely affect the handling or steering of the motor bicycle."

Not "looks" sufficient, "is" sufficient.

Most likely the bike is bent and the chap is straight.

However, if it's the other way around and he's trying to dump a fail on some nice lad to keep his numbers straight, then a VT17 appeal can result in him receiving a stern fingering from the DVSA. Sadly, you have to pay the MOT fee again to them up front, but it should be refunded if they discover that the fail was bogus.
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Mr Calendar



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PostPosted: 14:12 - 20 May 2014    Post subject: Re: MOT disaster - wheel alignment out - how to fix? Reply with quote

Rogerborg wrote:
map wrote:
MOT guy didn't investigate...
I mean, on which of these conditions did he fail it?...the VOSA manual.
https://www.motinfo.gov.uk/htdocs/m1s02000501_1.jpg...
I'd say the 2nd and/or 3rd images if done by straight bar. He stated wheels out of alignment. I got the impression front not in line with rear.

Rogerborg wrote:
Most likely the bike is bent and the chap is straight....
I've dealt with him for a few years and always came across as a straight guy. He did say I could take the bike along and he'd show me. Not something I would have thought someone fiddling the numbers would be prepared and open enough to do.

I'll post result of the investigations after I have had a chance to look for myself this evening.

As said, any other ideas welcome. Always prepared to listen/learn Thumbs Up
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stinkwheel
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PostPosted: 18:50 - 20 May 2014    Post subject: Re: MOT disaster - wheel alignment out - how to fix? Reply with quote

Rogerborg wrote:

https://www.motinfo.gov.uk/htdocs/m1s02000501_1.jpg

And the only allowed "Reason for Rejection" is "1. Any misalignment which is sufficient to adversely affect the handling or steering of the motor bicycle."

Not "looks" sufficient, "is" sufficient.

Most likely the bike is bent and the chap is straight.


That image being the case, every 1100 v-max ever made should have failed its mot. They have a significant lateral offset between the front and rear wheel (like more than an inch). The wheels are paralell to one another but NOT aligned with the midline of the bike. The front is central, the rear is a good inch and a half to the left of the midline so they could get the drive-shaft round the edge of the tyre.

That's by design.

So as Roger says. Does it adversely affect the handling?

That said there shouldn't be an offset on a varadero so check spacers etc. but if you have a mildly bent frame, it needn't necessarily be a fail.
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mentalboy
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PostPosted: 19:12 - 20 May 2014    Post subject: Reply with quote

How's about trying with a 7' straight edge yourself (old sail battens are great for that, as are 50mmx6mm strips of metal)?
Edit: Remembering that unless you have two identical width tyres that you need to keep bike very still and measure both sides noting the distances at front and rear touch points on the front wheel, if you land one edge of the front tyre on the straight edge the other edge will almost certainly not touch the straight edge.

If tyre wear appears normal how about taking the beast for a quick ride? If the front end has fork/yolk misalignment it'll handle differently going round left corners than it will right and will most probably have a very odd feel handling generally if you're used to riding a 'straight' bike.
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stinkwheel
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PostPosted: 19:24 - 20 May 2014    Post subject: Reply with quote

mentalboy wrote:

If tyre wear appears normal how about taking the beast for a quick ride? If the front end has fork/yolk misalignment it'll handle differently going round left corners than it will right and will most probably have a very odd feel handling generally if you're used to riding a 'straight' bike.


Misaligned yolk:
https://i48.photobucket.com/albums/f216/stinkwheel/6661560-uf-de-frites-isole-sur-fond-blanc_zpsc69d1980.jpg

Misaligned yoke:
https://i48.photobucket.com/albums/f216/stinkwheel/zV00c_zpsa3082d19.jpg
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“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
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mentalboy
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PostPosted: 19:26 - 20 May 2014    Post subject: Reply with quote

And upon reading Mr Borg's links it would appear that the garage need not measure the difference, just 'estimate the gap' and that Mr MOT man should take bike for a test ride to if he considers the misalignment excessive
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mentalboy
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PostPosted: 19:30 - 20 May 2014    Post subject: Reply with quote

stinkwheel wrote:
mentalboy wrote:

If tyre wear appears normal how about taking the beast for a quick ride? If the front end has fork/yolk misalignment it'll handle differently going round left corners than it will right and will most probably have a very odd feel handling generally if you're used to riding a 'straight' bike.


Misaligned yolk:
https://i48.photobucket.com/albums/f216/stinkwheel/6661560-uf-de-frites-isole-sur-fond-blanc_zpsc69d1980.jpg

Misaligned yoke:
https://i48.photobucket.com/albums/f216/stinkwheel/zV00c_zpsa3082d19.jpg


Should you find any misaligned yolks on the bike I'd recommend parking it in a secure lock up to prevent pikeys from frying up on it! Embarassed
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Rogerborg
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PostPosted: 19:44 - 20 May 2014    Post subject: Re: MOT disaster - wheel alignment out - how to fix? Reply with quote

stinkwheel wrote:
every 1100 v-max ever made should have failed its mot. They have a significant lateral offset between the front and rear wheel (like more than an inch).

Is countenanced in linky:
MOT manual wrote:
Parallel misalignment

Some shaft driven motor bicycles and those motor bicycles which have been adapted for use with a side car may have a certain amount of parallel misalignment.


MOT chap sounds legit, sadly. Out with the plank and hope it's just spacer shenanigans.
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Mr Calendar



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PostPosted: 20:05 - 20 May 2014    Post subject: Reply with quote

Update:
Had a look tonight. I found that
Arrow wheels are as picture 3 in RogerBorg's post above.
Using what I had to hand, an old plank, I put this against the rear tyre rim.
Repeated on both sides. About an inch, I didn't measure, gap on the right side.
Left side it touched front tyre.

Arrow I could see no uneven wear on the front and back tyres.

Arrow Thr lad rode it and said handling ok. I have rode in the past, after any accidents and found handling ok. In fact I rather like.

So any advice on getter front more central appreciated.

In the meantime looking at that vosa text and contemplating taking elsewhere. It does need some other work first (brake discs) so would have fail if not picked up alignment.

Thumbs Up
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Mr Calendar



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PostPosted: 20:07 - 20 May 2014    Post subject: Reply with quote

<edit>Remove double post - damn tablet</edit>
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Last edited by map on 08:09 - 21 May 2014; edited 1 time in total
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Rogerborg
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PostPosted: 21:21 - 20 May 2014    Post subject: Reply with quote

Rear wheel parts.

Any chance some genius has stuck both spacers on one side or otherwise spacked it up?

Are the front and rear sprockets aligned, i.e. does the chain run straight?
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Pete.
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PostPosted: 21:28 - 20 May 2014    Post subject: Re: MOT disaster - wheel alignment out - how to fix? Reply with quote

Rogerborg wrote:

Which wheels and out alignment with what?


I reckon it's the front wheel out of alignment with the rear Smile
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