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honda XR125 '03 basic carb questions. come help a pure noob!

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BrownTownXR
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PostPosted: 14:21 - 30 Sep 2015    Post subject: honda XR125 '03 basic carb questions. come help a pure noob! Reply with quote

so i saw a video on youtube watching someone clean out their carb, and since the XR125 i just brought has been sitting in a garage most of its life i figured i'd give it a clean.

ive just put the carb back on and when i try to start it, fuel comes pouring out of the bottom hose, like a tap, until i turn off the fuel switch.

i think what ive gone and done is unscrew the fuel mix screw and when i put it back on i tightened it pretty much all the way.

Am i right in thinking this is whats wrong? If so do i just unscrew it a small amount until it runs?

Or is it something else?

The bike was running before i put my hands on it Sad

EDIT: in this thread ( https://www.bikechatforums.com/viewtopic.php?t=211774 ), the 2nd post says to turn the screw 1.5 - 2 turns out. Does this mean 1.5 - 2 turns from loose, or 1.5 - 2 turns from being thight?

Thank You.
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Suntan Sid
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PostPosted: 15:42 - 30 Sep 2015    Post subject: Re: honda XR125 '03 basic carb questions. come help a pure n Reply with quote

BrownTownXR wrote:
ive just put the carb back on and when i try to start it, fuel comes pouring out of the bottom hose, like a tap, until i turn off the fuel switch.

i think what ive gone and done is unscrew the fuel mix screw and when i put it back on i tightened it pretty much all the way.

Am i right in thinking this is whats wrong? If so do i just unscrew it a small amount until it runs?

Or is it something else?

The bike was running before i put my hands on it Sad

EDIT: in this thread ( https://www.bikechatforums.com/viewtopic.php?t=211774 ), the 2nd post says to turn the screw 1.5 - 2 turns out. Does this mean 1.5 - 2 turns from loose, or 1.5 - 2 turns from being thight?

Thank You.


The most likely things to have happened are:-

1. You haven't put the float valve back in place properly or you've disturbed it and it's not seating correctly.

2. The screw your turning is not the mixture screw. There's normally a drain screw that allows you to let fuel out of the float bowl, this needs to be tightened.

3. The air screw, or mixture screw, is set by turning it out from fully tight and counting the number of turns. That applies to all screw adjustment on your carb, you count the turns out from fully tight.

Did you remove the float valve, did you check the float heights?

If you didn't remove the floats or valve there may be dirt blocking it which, as the valve will not close properly, means petrol will flood the float bowl and overflow via the overflow pipe.
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BrownTownXR
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PostPosted: 16:26 - 30 Sep 2015    Post subject: Reply with quote

thanks for replying sid,

im sure its the float valve, i removed the valve (by mistake thinking i needed to) and took of the bowl, sprayed some carb cleaner around, then put it back together. And when i say that, i mean i put the bowl back on, screwed in the valve.

so how should i go about this?

thanks a lot for your help, i start work at 5am tomorrow and really dont want to cycle!

EDIT: this is the screw I took out and put back in, that's it. https://i.imgur.com/UVJZvt0.jpg
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Suntan Sid
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PostPosted: 17:40 - 30 Sep 2015    Post subject: Reply with quote

I don't know that particular carb, I think it's similar to a CG carb, but I would guess that is the pilot jet, so you need to find out how many turns out it needs to be!
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BrownTownXR
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PostPosted: 19:26 - 30 Sep 2015    Post subject: Reply with quote

two different sources said:

1.5 - 2 turns
2.5 - 3 turns

no matter what i tried it just poured fuel from the drainage hose coming from the bottom of the carb.
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Iain.
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PostPosted: 20:24 - 30 Sep 2015    Post subject: Reply with quote

Thats an idle mixture screw.

The float valve is stuck, nothing to do with that.
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BrownTownXR
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PostPosted: 21:25 - 30 Sep 2015    Post subject: Reply with quote

so ive just took out the float & needle, given the needle and the part it slides into a blow and spray, put back together and as soon as i turn the fuel on it starts leaking.

when i push the float, im pretty sure its pushing in that tiny part of the valve too.
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Iain.
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PostPosted: 22:50 - 30 Sep 2015    Post subject: Reply with quote

BrownTownXR wrote:
when i push the float, im pretty sure its pushing in that tiny part of the valve too.


That's the idea. The float, well floats and when it reaches a certain height the valve will be pushed into its seat and cut the fuel supply off.

If you bend the tab, or get the tiniest bit of grit on the seat then it won't shut the fuel off, the carb will overflow with petrol and it'll come out of the overflow ports, the airbox, and likely fill the barrel with fuel too which will eventually seep past and contaminate the oil.

Where exactly is it leaking fuel from?
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Islander
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PostPosted: 10:37 - 01 Oct 2015    Post subject: Reply with quote

It may also be that the seal on the float valve is damaged or perished. Thumbs Up
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BrownTownXR
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PostPosted: 11:47 - 01 Oct 2015    Post subject: Reply with quote

Thanks for the help guys, I'll be back on the case when I'm back from work in a couple of hours with an update
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BrownTownXR
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PostPosted: 12:50 - 01 Oct 2015    Post subject: Reply with quote

Iain. wrote:
BrownTownXR wrote:
when i push the float, im pretty sure its pushing in that tiny part of the valve too.


That's the idea. The float, well floats and when it reaches a certain height the valve will be pushed into its seat and cut the fuel supply off.

If you bend the tab, or get the tiniest bit of grit on the seat then it won't shut the fuel off, the carb will overflow with petrol and it'll come out of the overflow ports, the airbox, and likely fill the barrel with fuel too which will eventually seep past and contaminate the oil.

Where exactly is it leaking fuel from?


https://imgur.com/a/wkMci It's only coming from the bottom hose in the pic.

Also, last night when unscrewing the throttle part that moves up & down inside the carb when u pull the throttle, this appeared hanging onto the spring anybody know where it should be? https://i.imgur.com/hHjI52u.jpg

im thinking its to go above the throttle slide/needle? to hold it down?
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Teflon-Mike
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PostPosted: 16:26 - 01 Oct 2015    Post subject: Reply with quote

The Kehin PD crbs have a drain screw o the bottom of the float-bowl, that when undone, 'drains' the fuel in the float bowl out of the over-flow pipe.....

Other-wise, if fuel is coming out that over-flow.. then the float-bowl is over-flowing! Only way that can happen is if the float isn't closing the inlet off when the correct level is reached.

Ergo.. IF fuel is coming out of that pip and pipe on the bottom, it isn't going to be aything to do with the jets, needles, pilot-air-screw or anything else.
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Islander
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PostPosted: 16:48 - 01 Oct 2015    Post subject: Reply with quote

BrownTownXR wrote:


https://imgur.com/a/wkMci It's only coming from the bottom hose in the pic.


IT's either the drain screw isn't properly tightened or there's a problem with the float or float valve.
BrownTownXR wrote:


Also, last night when unscrewing the throttle part that moves up & down inside the carb when u pull the throttle, this appeared hanging onto the spring anybody know where it should be? https://i.imgur.com/hHjI52u.jpg

im thinking its to go above the throttle slide/needle? to hold it down?


Yes. It's the clip that hold the needle in place. It might be worth having a look on the manuals link at the top of the workshop page to see if there's one for your bike that you can download.

Meanwhile, here's an exploded diagram of your carb - it might prove helpful.

https://www.bike-parts-honda.com/pieces-honda-detail-6087-13KRH3E1-XR125L3-2003-E__1600-XR+125+L.html
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BrownTownXR
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PostPosted: 20:43 - 01 Oct 2015    Post subject: Reply with quote

so my friend has just left, he brought a carb over he had which was very similar to mine, and has come to the conclusion its the float valve seat.

i think he held my valve to his seat whilst it was connected to the fuel line, and it was ok, then tried both his and my valve in my carb seat and it leaked. Thats if i remember right, it was the last thing he did and the only thing i didnt see for myself.

He couldnt get the seats out of the carbs, as he said he didnt want to damage the inside of them just incase. Any tips on how to do this?

Im going to go to the local honda shop and order a valve seat tomorrow (is it possible they could stock them without the need to order?).

Thanks for your help its greatly appreciated!

btw, i found a pic of the inside of the throttle slide part and got it in and holding the needle in place earlier(hoping it would be a solution to the problem)
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