Resend my activation email : Register : Log in 
BCF: Bike Chat Forums


Pilot jet /main jet size - hornet 600 (Cb 600 f3)

Reply to topic
Bike Chat Forums Index -> The Workshop
View previous topic : View next topic  
Author Message

rehmh05
Nova Slayer



Joined: 23 Nov 2012
Karma :

PostPosted: 19:02 - 27 Apr 2020    Post subject: Pilot jet /main jet size - hornet 600 (Cb 600 f3) Reply with quote

Symptoms ; difficulty starting without choke ... running rich smell - also doesn’t go past 85 mph (about 8k rpm in every gear- almost full rpm in neutral - coughs and splutters around this rpm like it’s choking / out of fuel / too much fuel ?) this issue was from the time I bought the bike

I’ve opened up my float bowls of my carbs to clean out suspected jets blocked And I found completely different sizes and am completely confused where to go next / what to do

1) the pilot jets are 40s - Haynes manual says 40
2) main jets are 105 and 108 - Haynes says 100 and 102

My question :
1) After cleaning them out will they be ok to use in the configuration they are in? Or are they the cause of lack of top speed / acceleration / hard starting / limited rpm

2) do I need to also check the jet needles ? The bolts look seized and I already had a lot of trouble opening the float screws

Anything else I should know / do?

Ps. Spark plugs been changed about 2 months ago by myself and it’s running better but still not right
____________________
- CBT 31/10/12 - CBR 125 bought 01/11/12
- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
 Back to top
View user's profile Send private message You must be logged in to rate posts

stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
Karma :

PostPosted: 19:34 - 27 Apr 2020    Post subject: Reply with quote

I'd say if it has been running properly on them at some point, leave it at that for the time being.

Does it have a standard airbox/air filter/exhaust? I wonder if it's had a dynojet kit fitted.?

Looking at the hornet instructions, a dynojet kitted bike will have an extra washer above the E-clip on the throttle needle.
____________________
“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
 Back to top
View user's profile Send private message You must be logged in to rate posts

rehmh05
Nova Slayer



Joined: 23 Nov 2012
Karma :

PostPosted: 19:54 - 27 Apr 2020    Post subject: Reply with quote

stinkwheel wrote:
I'd say if it has been running properly on them at some point, leave it at that for the time being.

Does it have a standard airbox/air filter/exhaust? I wonder if it's had a dynojet kit fitted.?

Looking at the hornet instructions, a dynojet kitted bike will have an extra washer above the E-clip on the throttle needle.


Air filter and box looks daily standard - exhaust is a scorpion . Which is a bit rattly sometime .

The jets and float bowl etc looked fairly clean

The bike is apart so I rather get the parts needed if these won’t do ... as for a dyno jet kit - I’m not sure - where is the throttle needle please ?
____________________
- CBT 31/10/12 - CBR 125 bought 01/11/12
- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
 Back to top
View user's profile Send private message You must be logged in to rate posts

stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
Karma :

PostPosted: 20:24 - 27 Apr 2020    Post subject: Reply with quote

rehmh05 wrote:

The bike is apart so I rather get the parts needed if these won’t do ... as for a dyno jet kit - I’m not sure - where is the throttle needle please ?


It's in the top part of the carb attached to the diaphragm. May be worth giving these a visual inspection and checking which notch the needles are on. Look carefully for any tears or pinholes in the diaphragm.

NB: Carb diaphragms are delicate. Take care. If you aren't happy messing with these, leave the lids on or get someone else to have a look. At a minimum, familiarise yourself with the parts of a CV carb.
____________________
“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
 Back to top
View user's profile Send private message You must be logged in to rate posts

rehmh05
Nova Slayer



Joined: 23 Nov 2012
Karma :

PostPosted: 21:28 - 27 Apr 2020    Post subject: Reply with quote

stinkwheel wrote:

It's in the top part of the carb attached to the diaphragm. May be worth giving these a visual inspection and checking which notch the needles are on. Look carefully for any tears or pinholes in the diaphragm.

NB: Carb diaphragms are delicate. Take care. If you aren't happy messing with these, leave the lids on or get someone else to have a look. At a minimum, familiarise yourself with the parts of a CV carb.


Oh - the needle jet. Yes I’m aware of parts of the carbs . Sorry it just said a different name in Haynes “ needle jet” or something to that effect . I was avoiding opening it but ok I’ll give that a go tomorrow.

As for the jets : will I have to get original ones ? Or is my problem elsewhere ?
____________________
- CBT 31/10/12 - CBR 125 bought 01/11/12
- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
 Back to top
View user's profile Send private message You must be logged in to rate posts

jaffa90
World Chat Champion



Joined: 06 Apr 2016
Karma :

PostPosted: 23:03 - 27 Apr 2020    Post subject: Reply with quote

"""Ps. Spark plugs been changed about 2 months ago by myself and it’s running better but still not right"""

What did the old spark plugs tell you?
 Back to top
View user's profile Send private message You must be logged in to rate posts

stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
Karma :

PostPosted: 00:14 - 28 Apr 2020    Post subject: Reply with quote

Hang on though. I just went to check a parts list and it looks like a CB600F3 (2009/10) is fuel injected?

What year bike is this?
____________________
“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
 Back to top
View user's profile Send private message You must be logged in to rate posts

jaffa90
World Chat Champion



Joined: 06 Apr 2016
Karma :

PostPosted: 00:29 - 28 Apr 2020    Post subject: Reply with quote

stinkwheel wrote:
Hang on though. I just went to check a parts list and it looks like a CB600F3 (2009/10) is fuel injected?

What year bike is this?


Hopefully 2003?
 Back to top
View user's profile Send private message You must be logged in to rate posts

stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
Karma :

PostPosted: 00:51 - 28 Apr 2020    Post subject: Reply with quote

jaffa90 wrote:


Hopefully 2003?


In which case CMSNL list a 115 main jet for a 2003 hornet 600

It lists 100/102 for earlier models.

It lists 105/108 for 2002 models.
____________________
“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
 Back to top
View user's profile Send private message You must be logged in to rate posts

jaffa90
World Chat Champion



Joined: 06 Apr 2016
Karma :

PostPosted: 01:02 - 28 Apr 2020    Post subject: Reply with quote

Why not choke /seal the air intake by 75% and test again.
 Back to top
View user's profile Send private message You must be logged in to rate posts

stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
Karma :

PostPosted: 01:16 - 28 Apr 2020    Post subject: Reply with quote

In fairness. A 600 hornet topping out at 8,000rpm/85mph. I'd be querying if it's running on all 4 cylinders.

Are all 4 exhausts getting hot? (don't touch them, put a drop of oil on the header pipes and see if it burns off).
____________________
“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
 Back to top
View user's profile Send private message You must be logged in to rate posts

rehmh05
Nova Slayer



Joined: 23 Nov 2012
Karma :

PostPosted: 01:37 - 28 Apr 2020    Post subject: Reply with quote

stinkwheel wrote:

It's in the top part of the carb attached to the diaphragm. May be worth giving these a visual inspection and checking which notch the needles are on. Look carefully for any tears or pinholes in the diaphragm.

NB: Carb diaphragms are delicate. Take care. If you aren't happy messing with these, leave the lids on or get someone else to have a look. At a minimum, familiarise yourself with the parts of a CV carb.


Even if I hear the swoosh from moving them up and down: does that still mean that they could be damaged ?
____________________
- CBT 31/10/12 - CBR 125 bought 01/11/12
- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
 Back to top
View user's profile Send private message You must be logged in to rate posts

rehmh05
Nova Slayer



Joined: 23 Nov 2012
Karma :

PostPosted: 13:08 - 28 Apr 2020    Post subject: Reply with quote

Sorry guys not received any message (updates) until this morning .but I could send my message . Not sure if it’s a forum issue or my internet (because I posted my message and could see it )

anyway I Opened the diaphragms up: they all contain a washer at top of needle - needle number is B97A (which is for cb600f-5 onward models ? model number of carbs is: 49 FA

I can’t really check the cylinder temperature without putting it all back together (something I should have at the start Sad )

Model is 2003 Cb 600 f2 . Haynes showing cb600f w- 4 models as 100 and 102 ?

pictures of sparks coming up... also note: spark plugs that were instlled were cr8ehix-9 - whereas cr9eh -9 were supposed to be in there. i put CR9EHIX-9

https://ibb.co/vB23KMj
https://ibb.co/MC1qgjp
____________________
- CBT 31/10/12 - CBR 125 bought 01/11/12
- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
 Back to top
View user's profile Send private message You must be logged in to rate posts

stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
Karma :

PostPosted: 13:50 - 28 Apr 2020    Post subject: Reply with quote

105/108 appears to be correct for a 2002 CB600 (2) according to the Honda parts list. Maybe the dealer had previous years stock still in and registered it on an '03 plate.

EDIT: Same list also shows CR9EH9 plugs as standard.
____________________
“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
 Back to top
View user's profile Send private message You must be logged in to rate posts

rehmh05
Nova Slayer



Joined: 23 Nov 2012
Karma :

PostPosted: 13:58 - 28 Apr 2020    Post subject: Reply with quote

jaffa90 wrote:
"""Ps. Spark plugs been changed about 2 months ago by myself and it’s running better but still not right"""

What did the old spark plugs tell you?


Ive attached the picture of old spark plugs; can you see them ? unfortunately theyre not in order of the cylinders
____________________
- CBT 31/10/12 - CBR 125 bought 01/11/12
- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
 Back to top
View user's profile Send private message You must be logged in to rate posts

rehmh05
Nova Slayer



Joined: 23 Nov 2012
Karma :

PostPosted: 14:03 - 28 Apr 2020    Post subject: Reply with quote

stinkwheel wrote:
105/108 appears to be correct for a 2002 CB600 (2) according to the Honda parts list. Maybe the dealer had previous years stock still in and registered it on an '03 plate.

EDIT: Same list also shows CR9EH9 plugs as standard.


So the carbs are fine ? i can put everything back?

Note: i found some bits of foam in top under the diaphragm and a chunk in the hole between the carbs (top of carbs) . i believe its from the disintegrated sub air cleaner hose (filter). these were between 2-3 - where the air comes in from the sub air cleaner hose. Partially blocking the way of carbs 2-3.

Also the colour is golden for middle two carbs in the top and one seems really really clean and one is slightly golden. Could these indicate a problem?
____________________
- CBT 31/10/12 - CBR 125 bought 01/11/12
- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
 Back to top
View user's profile Send private message You must be logged in to rate posts

jaffa90
World Chat Champion



Joined: 06 Apr 2016
Karma :

PostPosted: 14:21 - 28 Apr 2020    Post subject: Reply with quote

rehmh05 wrote:
jaffa90 wrote:
"""Ps. Spark plugs been changed about 2 months ago by myself and it’s running better but still not right"""

What did the old spark plugs tell you?


Ive attached the picture of old spark plugs; can you see them ? unfortunately theyre not in order of the cylinders


Them plugs are sooty rich. If the carbs are standard with the choke working what about this you say.

"""" exhaust is a scorpion . Which is a bit rattly sometime """

Check for loose baffles restricting exhaust flow.
 Back to top
View user's profile Send private message You must be logged in to rate posts

rehmh05
Nova Slayer



Joined: 23 Nov 2012
Karma :

PostPosted: 14:22 - 28 Apr 2020    Post subject: Reply with quote

stinkwheel wrote:
105/108 appears to be correct for a 2002 CB600 (2) according to the Honda parts list. Maybe the dealer had previous years stock still in and registered it on an '03 plate.

EDIT: Same list also shows CR9EH9 plugs as standard.


So does that mean haynes manual is wrong ? or do i have a wrong manual? It doesnt show 105/108 for any of the models?

https://ibb.co/MckW4Ks
https://ibb.co/WFDQ6MM
____________________
- CBT 31/10/12 - CBR 125 bought 01/11/12
- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
 Back to top
View user's profile Send private message You must be logged in to rate posts

rehmh05
Nova Slayer



Joined: 23 Nov 2012
Karma :

PostPosted: 14:35 - 28 Apr 2020    Post subject: Reply with quote

jaffa90 wrote:


Them plugs are sooty rich. If the carbs are standard with the choke working what about this you say.

"""" exhaust is a scorpion . Which is a bit rattly sometime """

Check for loose baffles restricting exhaust flow.


Exhaust baffle looks / feels intact.There looks like some mod on the exhaust pipe - can that be causing restricted flow?
https://ibb.co/gZ00Jbc

As for running rich - i can smell it running rich and my clothes have a burnt fuel kind of smell after a ride. Choke has to be used to start it then its run without choke.
____________________
- CBT 31/10/12 - CBR 125 bought 01/11/12
- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
 Back to top
View user's profile Send private message You must be logged in to rate posts

stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
Karma :

PostPosted: 17:07 - 28 Apr 2020    Post subject: Reply with quote

rehmh05 wrote:


So does that mean haynes manual is wrong ? or do i have a wrong manual? It doesnt show 105/108 for any of the models?


https://www.cmsnl.com/honda-cb600f-hornet-2002-2-england-mkh_model1636/partslist/E__1801.html#.XqhUhKZ7nRY

Parts 32 and 33.

Assuming yours is a 2002 model.
____________________
“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
 Back to top
View user's profile Send private message You must be logged in to rate posts

rehmh05
Nova Slayer



Joined: 23 Nov 2012
Karma :

PostPosted: 04:39 - 29 Apr 2020    Post subject: Reply with quote

stinkwheel wrote:
In fairness. A 600 hornet topping out at 8,000rpm/85mph. I'd be querying if it's running on all 4 cylinders.

Are all 4 exhausts getting hot? (don't touch them, put a drop of oil on the header pipes and see if it burns off).


I put it all back together and sprayed water onto all 4 exhausts -
Outer exhaust had a slightly longer evaporation Time (like a second / some milliseconds ) inner 2 exhausts evaporated water immediately - (note ; it’s a very small difference in evaporation but certainly outer ones take slightly longer )

Have a bit of a sticky throttle now . Will take for a run tomorrow and see if it’s still at 8 k rpm. Also have changed air filter ....
____________________
- CBT 31/10/12 - CBR 125 bought 01/11/12
- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
 Back to top
View user's profile Send private message You must be logged in to rate posts

rehmh05
Nova Slayer



Joined: 23 Nov 2012
Karma :

PostPosted: 21:14 - 29 Apr 2020    Post subject: Reply with quote

Hi guys -

It has been sorted now ! Thank you to every single person who replied!!!!

For the benefit of other people : the sub air filter was disintegrated. When I opened the top end of the carbs - it had foam bit stuck in the tube between carb 2 and 3 . This was really gunked up and was probably restricting airflow from the sub air filter . I don’t know the purpose of the sub air filter but maybe it was stopping the diaphragms from moving or something ?! Can someone confirm this ?

But now it’s full power and I’m in love with it !!!

Thank you everyone
____________________
- CBT 31/10/12 - CBR 125 bought 01/11/12
- Theory: 07/11/12 - Mod 1: 19/11/12 - Mod 2: 28/11/12
- 24/08/13 - Bandit 600
 Back to top
View user's profile Send private message You must be logged in to rate posts

stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
Karma :

PostPosted: 21:29 - 29 Apr 2020    Post subject: Reply with quote

There are several little auxillay jets located behind the bellmouths, perhaps it was blocking one or more of these.
____________________
“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
 Back to top
View user's profile Send private message You must be logged in to rate posts
Old Thread Alert!

The last post was made 6 years, 50 days ago. Instead of replying here, would creating a new thread be more useful?
  Display posts from previous:   
This page may contain affiliate links, which means we may earn a small commission if a visitor clicks through and makes a purchase. By clicking on an affiliate link, you accept that third-party cookies will be set.

Post new topic   Reply to topic    Bike Chat Forums Index -> The Workshop All times are GMT + 1 Hour
Page 1 of 1

 
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum
You cannot attach files in this forum
You cannot download files in this forum

Read the Terms of Use! - Powered by phpBB © phpBB Group
 

Debug Mode: ON - Server: birks (www) - Page Generation Time: 0.13 Sec - Server Load: 0.6 - MySQL Queries: 17 - Page Size: 132.4 Kb