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Royal Enfield Bullet 500 '94 oil leak

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piratebiker
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PostPosted: 15:02 - 18 May 2020    Post subject: Royal Enfield Bullet 500 '94 oil leak Reply with quote

Calling Stinkwheel, what gaskets do I need to fix the oil leak indicated by the arrows, & where to buy them? Thanks man.
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wr6133
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PostPosted: 15:17 - 18 May 2020    Post subject: Reply with quote

Question 2 try here https://accessories.hitchcocksmotorcycles.com/
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stinkwheel
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Joined: 12 Jul 2004
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PostPosted: 15:55 - 18 May 2020    Post subject: Reply with quote

Head gasket and base gasket. As above, hitchcocks have all the stuff.

If you want a reliable UK supplier a bit cheaper, try price part motorcycles.

Not sure if he stocks the composite ones I preferr.
https://accessories.hitchcocksmotorcycles.com/accessory-shop/Head-Gasket-Composite/7675

Order a new carb manifold gasket and a couple of new rocker cover gaskets at the same time in case you tear them, they are too cheap to even bother cutting you own out.

You may also need new copper washers on the rocker oil feed banjos although from your picture, it might already have dowtyu washers on there. You'll need 4.

Or they do a set, but that has a copper sandwich gasket in.
https://accessories.hitchcocksmotorcycles.com/accessory-shop/Engine-Gasket-Sets/18417

Detailed instructions here:
https://accessories.hitchcocksmotorcycles.com/core/media/media.nl?id=188640&c=1062795&h=63b42a9f939e026c61d2&_xt=.pdf

Do NOT pull the splitpin out of the decompressor valve, back-off and remove the cable. There is no need to disturb it when fitting a new head gasket.

Getting the head off can be a total sod because the washers under the head nuts often deform and grip the studs. A lot of bullet owners loosen off the head nuts then start the engine to get it moving. May also be worth getting a set of hardened washers for refitting.
https://accessories.hitchcocksmotorcycles.com/accessory-shop/cylinder-head/18645
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“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
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stinkwheel
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Joined: 12 Jul 2004
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PostPosted: 16:09 - 18 May 2020    Post subject: Reply with quote

I'll add, looks like you have the large rocker banjo bolts, so 12mm. You'll need 4. Either copper washers or re-useable (and better) bonded seal (Dowty) washers.
____________________
“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
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piratebiker
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PostPosted: 16:34 - 18 May 2020    Post subject: Reply with quote

Thanks guys.
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The Shaggy D.A.
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PostPosted: 18:14 - 18 May 2020    Post subject: Reply with quote

If the head's being a particular bugger, Lone Wolf has a tip here :-

https://www.moonshiners.org.uk/bulletheadgone.htm
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Currently : Royal Enfield 350 Meteor
Previously : CB100N > CB250RS > XJ900F > GT550 > GPZ750R/1000RX > AJS M16 > R100RT > Bullet 500 > CB500 > LS650P > Bullet Electra X & YBR125 > Bullet 350 "Superstar" & YBR125 Custom > Royal Enfield Classic 500 Despatch Limited Edition (28 of 200) & CB Two-Fifty Nighthawk > ER5
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