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VFR400 brakes binding

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rpg
Scooby Slapper



Joined: 08 Jun 2005
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PostPosted: 14:11 - 26 May 2007    Post subject: VFR400 brakes binding Reply with quote

hi all i have replaced the front pads on my VFR400. The pistons in the calipers were a bit seized and i had to use a G-clamp to push them back in. This seemed to work and the brakes were good. Then all of a sudden the brakes are partially binding on.

Whats the way forward? new calipers?
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Jamie S
World Chat Champion



Joined: 28 Dec 2006
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PostPosted: 14:12 - 26 May 2007    Post subject: Reply with quote

Take out the piston and clean it up with (dry) wet and dry.
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Pete.
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Joined: 22 Aug 2006
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PostPosted: 14:17 - 26 May 2007    Post subject: Reply with quote

Brake fluid absorbes moisture which then reacts with the alloy of the brake caliper. When you stripped the caliper down did you remove the seals? If you did you would have found a load of crud behind them that is oxidised aluminium. This needs to be carefully removed. I use a small brass-wire brus with soft bristles.
Also a varnish can build-up on the actual rubber seal itself which needs to be carefully scraped-off using a plastic ruler/fingernail etc.

If you clean the seal and the groove behind it you should find the pistons slide in easily. Put some silicone grease on the piston to keep water away from the seals.
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Whosthedaddy
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Joined: 11 Dec 2005
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PostPosted: 14:20 - 26 May 2007    Post subject: Reply with quote

This is a quite comprehensive Thumbs Up

https://www.bikechatforums.com/viewtopic.php?t=63228

The seals as Geri said need to be changed as well. I had big problems with my FZR brakes and was sorted once stripped, cleaned and seals replaced.
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Jamie S
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PostPosted: 14:24 - 26 May 2007    Post subject: Reply with quote

A certain MR "Sickpup" should do you a good deal on the caliper seals.
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Cillit-BANG
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Joined: 05 Oct 2005
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PostPosted: 21:17 - 26 May 2007    Post subject: Reply with quote

Quote:
Take out the piston and clean it up with (dry) wet and dry


Don't do that.

Brake caliper pistons work to tolerances within hundreths of a millitmetre (check service manual for specs. NC30's are 31.984-31.998 and 30.148-30.198). Using anything abrasive on them is as good as throwing them in the bin. Any residue can be soaked off then lightly polished using something like a scotchbrite pad with plenty of WD40. Marks/pitting which won't go away with this method would generally be knackered.

You'll be amazed how much more powerful a freshly rebuilt caliper is.
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