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overheating - thermostat or radiator? *cage thread*

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lukamon
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PostPosted: 01:33 - 30 Nov 2008    Post subject: overheating - thermostat or radiator? *cage thread* Reply with quote

hey, took the car into the garage today to have the thermostat replaced, as it's been not heating up at all for a while. the garage is about 200m from my house. took it for a drive this evening and after about 5 miles it started to over heat Evil or Very Mad

was able too keep it at a reasonable temp by having the heater on full blast, and when i had a look later, there is _no_ pressure in the expansion bottle and the water in there is cold. also, the water going in th top of the radiator is hot but the hose to the pump the other side is stone cold Confused

oh, the thermostat + gaskets were supplied by me, as i was going to do it myself but didnt have time, so it had been sitting around for a while.

any help appreciated, cheers.
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rotax81
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PostPosted: 01:40 - 30 Nov 2008    Post subject: Reply with quote

my first thought is a blocked radiator.
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Robby
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PostPosted: 02:39 - 30 Nov 2008    Post subject: Reply with quote

Seeing as the stat is the thing that was changed, that is the most likely problem. Only place it can dump any heat is through the heater.
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lukamon
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PostPosted: 02:48 - 30 Nov 2008    Post subject: Reply with quote

well, im inclined to say it isnt the stat, because the engine heats up just fine now like it used to, stays at perfect temp for 5 miles or so, and only then overheats. surely if it was the stat stuck shut it would just go strait into the red?
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MattEMulsion
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PostPosted: 09:38 - 30 Nov 2008    Post subject: Reply with quote

What car is it?
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Ben.
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PostPosted: 12:56 - 30 Nov 2008    Post subject: Reply with quote

blocked hose? flush the system out as best as you can, try and make sure no hoses are blocked, if it still does it you know its probably the stat.
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Stelmer
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PostPosted: 13:18 - 30 Nov 2008    Post subject: Reply with quote

I'd remove the thermostat, put heater on hot and remove the bottom hose to the radiator.

Flush with a hose through where the thermostat goes and you'll be surprised by how much crud comes out through the bottom rad hose.

Do the same through the radiator. If it's bad, remove it and flush backwards. If you cannot flush the rad, it will probably need replacing.

Is there any evidence of previous coolant leaks or damage on the rad fins? Could've been blocked by that stuff you stick in to block leaks. I'd definatly remove the bottom hose and check inside it and look into the rad too.

I've also heard of people putting eggs in the coolant to stop leaks.
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Robby
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PostPosted: 19:12 - 30 Nov 2008    Post subject: Reply with quote

Sounds like the stat is stuck closed.
The stat doesn't open up until the coolant around the engine is up to around 75 celcius - so registering about 1/3 or more up the temp gauge. On most (all?) cooling systems the water can still get to the heater before the stat opens, to get the cabin warm as quickly as possible.

The warm up speed depends on the thermal efficiency and coolant capacity of the engine. Modern diesels and small petrols will be slower than old high performance petrols.
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NiteMare
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PostPosted: 20:18 - 30 Nov 2008    Post subject: Reply with quote

first of all we need to know what car/engine it is ...

an awful lot of cars cooling systems have to be bled to get airlocks out of them ....


i suspect this is your problem rather than blocked radiators etc'


and i suspect you mean there is no water in the expansion bottle (might be wrong)
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lukamon
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PostPosted: 01:23 - 01 Dec 2008    Post subject: Reply with quote

chhers guys, its a fiesta zectec - s (1.6) 2000 x reg, phase one engine.

updates - took the bottom hose off the radand flushed through the rest of the system, the rad is fine, water pissed out the bottom fast as i put it in the bottle. now having refilled the system i get pressure in the system and hot water instead of coldin the bottle, but still it overheats and the pipe from the bottom of the rad is only lukewarm. maybe the stat isnt opening properly?

btw - on the owners forum i hear a lot about the heater control valve on these car but mine is fine so it isnt that. (tested)
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Finglonga
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PostPosted: 10:31 - 01 Dec 2008    Post subject: Reply with quote

lukamon wrote:


btw - on the owners forum i hear a lot about the heater control valve on these car but mine is fine so it isnt that. (tested)


The shuttle valve wouldn't cause overheating anyway it only controls the heat going to the matrix inside the car.

Get the stat out and bung it in a kettle of boiling water to see if it opens up. Thumbs Up
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Rockhopper
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PostPosted: 22:00 - 01 Dec 2008    Post subject: Reply with quote

Stats almost never fail shut, they are designed not to do that. If the rad is running okay my guess would be an airlock somwhere.
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stevo as b4
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PostPosted: 22:58 - 01 Dec 2008    Post subject: Reply with quote

I agree that the stat is the most likely culprit, and it's fairly easy on some cars to get to and remove for testing and replacement. If the Rad is fine, and the hoses are all in good condition, then i have to say id be thinking about the water pump next.

Having said that, most car's that overheat with a failed water pump, usually do it at high speed like barrelling down the motorway at high cruise speeds, when the cooling system has to work harder to get rid of the heat from the engine.

I have some sort of cooling system problem on my Astra, in that the temp needle never seems to move off the cold mark, and yet there is plenty of coolant in the system, and the cabin does still get warm eventually. It's too cold to look at it now before the spring, so i'll wait till then to service the cooling system and change the stat.
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Ichy
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PostPosted: 23:59 - 01 Dec 2008    Post subject: Reply with quote

Rockhopper wrote:
Stats almost never fail shut, they are designed not to do that.



Rolling Eyes *sigh*

Someone should tell the thermostat about that. It is extremely unlikely, to the point of almost never, that a stat will fail open. In fact most will have a hole drilled through the flange to help a little if the stat does fail.


Stevo, sounds like an airlock. Some cars are notoriously difficult to bleed, Rover 100's being one of the worse I've worked on.
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stevo as b4
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PostPosted: 00:09 - 02 Dec 2008    Post subject: Reply with quote

Cheers! I was going to change the stat anyway, as i can get it out without taking the cam belt off thankfully. I need to change the cam cover gasket and possibly the cam carrier to head gasket, as i have a bit of a dribble of oil coming from this area, and making a mess on the drive. I was going to reverse flush the rad and coolant pipes, and then flush and re-fill the system with some decent antifreeze mixture.

Rover 100's are a bit of a pain to work on, but at least the single cam K-series is a bit less prone to HGF than the 1600 and 1800cc 16v versions.
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NiteMare
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PostPosted: 03:00 - 02 Dec 2008    Post subject: Reply with quote

ok this thread has got a little confusing so i'll try and clear a few points up ....

most cars that start overheating (modern cars) have the problem caused by the owners not routinely checking the coolant levels are correct until they get the guage telling them it has over heated...

then all they do is top the expansion tank up without clearing any airlocks or allowing the coolant levels to settle before walking away thinking they've finished the job...

some (quite a few not all) cars have TWO points on the cooling to bleed air from, make sure you find them all...

some have NO points to bleed from as they are a self bleed system...

some are real fuckers to bleed (bmw's), some are easy (rovers, but the steel pipe bleed point regularly has corrosion sealing it so you need to poke a strong needle thru to clear the crap)...

only car i've known to commonly have the waterpump fail on is BMW (plastic impeller which loses it's blades) unless you're talking about the seals and bearing....

i think in 30 plus years of working on cars i've only ever once or twice HAD to change thermostats, thier failure rate is really low but as said before they would usually fail SHUT...

if your coolant has been drained to replace pipes, radiators or anything else then always open the heater valve (but turn off the cabin fan) once refilled and bring the engine up to full working temperature so that the radiator fan kicks in whilst keeping an eye on the gauge and checking for leaks/overflows

p.s.
always screw the expansion tank cap on tight, water boils at a lower temperature if it is not kept under pressure....

now grab the manual for your car and follow the directions in it rather than a bunch of guesses on an internet forum or the next thing you'll be doing is skimming the head along with having the valve seats sorted (zetec engines bugger the seats when they overheat)
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lydanial
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PostPosted: 15:37 - 02 Dec 2008    Post subject: Reply with quote

onm my brothers old fiesta he had a similar problem after trying everything we could think of we actually took the resevoir return pipe off and left it off till the water became boiling coming through.

this seemed to expel air and was right after that.

dumb luck? maybe. worth a try? definately.

sorry i missed your last update somehow.

have you tested the temp sender unit?? if you have and ive missed that too then bugger.. bad headache and trying my best.
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lukamon
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PostPosted: 18:40 - 02 Dec 2008    Post subject: Reply with quote

sigh, the bloke at the garage now thinks it uiasnt the stat it might be a head gasket Rolling Eyes i doubt it. maybe the system was getting up to temp and took a while to overheat because a teeny bit of water was pissing through the hole in the stat? (there is one drilled in the flange)
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Ichy
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PostPosted: 18:44 - 02 Dec 2008    Post subject: Reply with quote

Take the thermostat out and see what happens.
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NiteMare
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PostPosted: 19:28 - 02 Dec 2008    Post subject: Reply with quote

lukamon wrote:
sigh, the bloke at the garage now thinks it uiasnt the stat it might be a head gasket Rolling Eyes i doubt it. maybe the system was getting up to temp and took a while to overheat because a teeny bit of water was pissing through the hole in the stat? (there is one drilled in the flange)


your descriptions of your problems are poor and vague, unfortunately none of here have heard what your spannermonkey has said, so we can't make informed decisions based on your descriptions...

if you look up two or three posts previous to this you'll see one of my earlier posts describing how these situations arise usually...

now from what i recall you have a zetec engine, you haven't stated whether you have lost water but you have stated that the engine has overheated, there's now every chance that you've blown the h/gasket and buggered the valve seats ...

now if your spannermonkey is any good he'll diagnose the problems reasonably easily and get the car sorted over the next three to four days including having the headwork done as necessary, if there's no compression loss/gases in the expansion tank then you may be lucky and only have an airlock, an easy to sort job that should have been done the first time round....

whilst the head is being sorted i'd change the cambelt and waterpump (i think it's driven by the cambelt from memory), new oil and filter required...

expect a large bill
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lukamon
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PostPosted: 19:55 - 02 Dec 2008    Post subject: Reply with quote

when has any car ever had a waterpump driven by the cambelt? Wink

anyway, its been taken out of the hands of the spannermonkey. headgasket my arse. when i say overheting,i meant it was running at 106 - 115 deg instead of 90.

oh well, have to do it myself i suppose. the stat is beind the alternator meaning you have to take out that and the aux. belt to get to it. sigh.

no water loss and no bubbles coming through the header tank. will change the oil at weekend to check for white crap aswell.

the courtesy car (a fiat difficulttospell) is rather fun though Mr. Green
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NiteMare
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PostPosted: 20:07 - 02 Dec 2008    Post subject: Reply with quote

lukamon wrote:
when has any car ever had a waterpump driven by the cambelt? Neutral


let's see, peugeot xud diesels for one engine, and if i really decide to think about it i suppose i can find a couple of dozen more, more are driven by the cambelt than are driven by auxillary belts nowadays (bastard ain't it) and i always change them as a pair (unless driven by the aux' belt)....

much as i don't like working on car engines (or any other engine for that matter) i find that they are a reasonable trickle of income, just changed the clutch on a rover 600 2.0litre diesel and did the same for a focus 1.4 a couple of weeks ago and the week prior to that i changed the cambelt /waterpump on a pug306 diesel along with giving it a service....

my spanners aren't for showing to friends, i only own them for my toys and to earn money with
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Finglonga
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PostPosted: 20:41 - 02 Dec 2008    Post subject: Reply with quote

lukamon wrote:


no water loss and no bubbles coming through the header tank. will change the oil at weekend to check for white crap aswell.


Just take the oil filler off it will be emulsified in there if water is leaking in but even if the head gasket has gone water may not be getting into the oil.
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Robby
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PostPosted: 01:29 - 03 Dec 2008    Post subject: Reply with quote

As has been said a few times, before people hopped in with tales of woe over a head gasket, whip out the stat and heat it up in a pan of water with a thermometer. You want to see it starting to open around 70 celcius, and full open by around 85.

Before you car went in it wasn't heating up. The only thing the garage changed was the stat. Therefore, the most likely problem is the stat.

One other thought - the garage should be fixing this. Whatever they did to it is what's making it overheat.
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lukamon
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PostPosted: 01:33 - 03 Dec 2008    Post subject: Reply with quote

Quote:
One other thought - the garage should be fixing this. Whatever they did to it is what's making it overheat.


yes, but i supplied the parts, so unless its fitted wrong - on yer bike. Sad
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