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mito new engine- refuses to start, backfireing etc....flames

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spitfire123
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PostPosted: 12:51 - 04 Aug 2009    Post subject: mito new engine- refuses to start, backfireing etc....flames Reply with quote

hi all,

for the part couple of months ive been rebuiliding my mito engine..

therse are the aprts ive done

Barrol
piston
rings
big end bearing
btoom end with crank
crank baalanced and trued
new main crank bearings


now i put in it to the bike 2 days ago and yesterday i had a friend come over to help me out to get it running etc..

well we put everything on (apart from fairings of corse) and all it does is relentlessly turn over and keepts shooting flames from the exhaust and backfire alot! and slowly spew blue 2st out of the exhaust...

now on assemblyi s used quite abiit of 2st oil to assemble all the parts wet....i fear ive used to much Confused we tried throwing petrol in to the top of the head.....nothing but a huge backfire Mad

now weve checked the spark and that is perfect and very bright (running the iridium plug) and there seems to be gettting fueel to the engine as there is a faint smell on the plug (but mostly 2st oil).

now another thing is when we take the plug out after cranking a while 99% of the time there is blue smoke comming out of the plug hole.


the engine only fires once ina while but there is more exhaust activity than engine activity.


any ideas before i get on with it today? as i realy want this working by tommrow as i have an MOT thurs Rolling Eyes

thanks all Thumbs Up
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The Artist
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PostPosted: 13:23 - 04 Aug 2009    Post subject: Reply with quote

timing plate.

Is it aligned correctly?
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spitfire123
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PostPosted: 14:21 - 04 Aug 2009    Post subject: Reply with quote

allymoss wrote:
timing plate.

Is it aligned correctly?

is the timing plate the same as the alternator plate like are they built in together?

the plate that goes behind the flywheel?


as thats been off amny times and ive put it back on the same way every time...maby it moved Confused

thanks Thumbs Up
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MaybeGuy
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PostPosted: 19:03 - 04 Aug 2009    Post subject: Reply with quote

just keep going. it'll fire more often as the oil is got rid of.

the stator plate is fixed, you cant adjust it without modifying the holes.
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Kickstart wrote: Hi I tend to agree with Matt. All the best Keith
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ms51ves3
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PostPosted: 19:23 - 04 Aug 2009    Post subject: Reply with quote

Have you tried putting some petrol straight in the engine through the spark plug hole to see if it fires then?
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TUG
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PostPosted: 19:31 - 04 Aug 2009    Post subject: Reply with quote

If you've changed the big end bearings and had the crank out, are you sure the timing marks line up and all that jazz?
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spitfire123
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PostPosted: 19:33 - 04 Aug 2009    Post subject: Reply with quote

XlonewolfX wrote:
If you've changed the big end bearings and had the crank out, are you sure the timing marks line up and all that jazz?

well it lines up on a woodruff kep so i dont see how it can be wrong.

on my 4t engines etc im fully aware you have to re-time them etc.

chars Thumbs Up
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Last edited by spitfire123 on 19:56 - 04 Aug 2009; edited 1 time in total
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spitfire123
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PostPosted: 19:35 - 04 Aug 2009    Post subject: Reply with quote

ms51ves3 wrote:
Have you tried putting some petrol straight in the engine through the spark plug hole to see if it fires then?



hi mate,

yead we put about a table spoon full of petrol in..cranked it right away and there was a huge flame that shot out of the exhaust?
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spitfire123
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PostPosted: 19:37 - 04 Aug 2009    Post subject: Reply with quote

mattsprattuk wrote:
just keep going. it'll fire more often as the oil is got rid of.

the stator plate is fixed, you cant adjust it without modifying the holes.


hi mate,
we were going for quite a while yesterday and charged the battery 3 times Rolling Eyes


and this tsrtor plate you can litraly rotate it 2mm prhaps but its been in the same place its allways been and has always worked after every rebuild.


as i say there is a verrry prominent spak...

could it JUST be she is logged with oil?

cheers Thumbs Up
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yuri2085
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PostPosted: 00:22 - 05 Aug 2009    Post subject: Reply with quote

Well have you tried what matt suggested?
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spitfire123
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PostPosted: 12:49 - 05 Aug 2009    Post subject: Reply with quote

yuri2085 wrote:
Well have you tried what matt suggested?


ident have time yesterday mate but will have a bit of time a bit later and will update you all then Thumbs Up
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spitfire123
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PostPosted: 14:50 - 05 Aug 2009    Post subject: Reply with quote

update:

took the plug out...put another teaspoon of fuel in and i had 1 big backfire.....


i then removed the plug and there was a faint smoke comming out of the hole which i now no top be 2st oil as it was all over the cdi box....so i cranked it constanly for 3 mins untill the smoke was gone(from the plug hole)....i then put the plug back n and stuck the choke on and turn it over a few more times....nothing what so ever?

now all the oils got to be cleared hasnt it?


what could it be?

there is a strong spark very good comp etc...but no running!

anyone?


chars Thumbs Up
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spitfire123
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PostPosted: 17:43 - 05 Aug 2009    Post subject: Reply with quote

last update of today:

right soent about 1.5 hours down the workshop...and i took off the flywheel etc..and tried re-possitioning the magnito to the most central it would go (litral 2mm differance) i then checked the spark (still very stong) i then tried to start it...and it still wont run Mad

there is clearly petrol on the spark plug and a strong smell in the bore but no action Thumbs Down

now it has:

fuel
compression
spark

why the hell dosent she want to go!

ive never had ANYTHING like this before!

and to top it off my syatror bendix has Fvucked from the relentless cranking, and will only turn over in very short bursts Mad

any help much apriciated Thumbs Up
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BenR
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PostPosted: 17:51 - 05 Aug 2009    Post subject: Reply with quote

Sounds like too much petrol, have you had the carb apart? Keep the choke off & don't touch the throttle see if it starts on it's own accord.
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spitfire123
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PostPosted: 19:05 - 05 Aug 2009    Post subject: Reply with quote

BenR wrote:
Sounds like too much petrol, have you had the carb apart? Keep the choke off & don't touch the throttle see if it starts on it's own accord.


i had the carb apart a month or so ago to clean it out for the new rebuild.

ive laso kept the choke off and left the throttle well alone still nothing Confused

thanks for the reply! Thumbs Up
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Kickstart
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PostPosted: 14:43 - 06 Aug 2009    Post subject: Reply with quote

spitfire123 wrote:

and this tsrtor plate you can litraly rotate it 2mm prhaps but its been in the same place its allways been and has always worked after every rebuild.


2mm at the mounting holes is probably about 10 degrees difference in ignition timing.

Have you got a strobe light? If so check the timing while cranking the engine.

All the best

Keith
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spitfire123
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PostPosted: 18:09 - 06 Aug 2009    Post subject: Reply with quote

Kickstart wrote:
spitfire123 wrote:

and this tsrtor plate you can litraly rotate it 2mm prhaps but its been in the same place its allways been and has always worked after every rebuild.


2mm at the mounting holes is probably about 10 degrees difference in ignition timing.

Have you got a strobe light? If so check the timing while cranking the engine.

All the best

Keith



nope havent got one mate.

its in the possition its allways been though?

and the flywheel is on a woodrough-key so how could it of changed?
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Kickstart
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PostPosted: 18:18 - 06 Aug 2009    Post subject: Reply with quote

Hi

Only requires a tiny bit of difference for the timing to be out. Woodruff keys shearing is an occasional problem allowing the timing to be miles out. A strobe will make it easy to check the timing.

Athat you have fuel and a spark, but then backfires suggests it isn't igniting the fuel until it has disappeared down the exhaust.

All the best

Keith
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spitfire123
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PostPosted: 18:42 - 06 Aug 2009    Post subject: Reply with quote

Kickstart wrote:
Hi

Only requires a tiny bit of difference for the timing to be out. Woodruff keys shearing is an occasional problem allowing the timing to be miles out. A strobe will make it easy to check the timing.

Athat you have fuel and a spark, but then backfires suggests it isn't igniting the fuel until it has disappeared down the exhaust.

All the best

Keith


hi keith,

wel i guess what your saying would sort of make sence as i re-ajuse dthe ignition timing and now imnot even getting backfores so it must be even further out.


jues ill try rotating it clockwise instea of anti this time and see how it goes.


its raing now though unfortanatly Thumbs Down



cheers Thumbs Up
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tshort2007
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PostPosted: 09:18 - 08 Aug 2009    Post subject: Reply with quote

to gain a backfire from the exaust, it seems you have correct mixture, but sparking too late. the fuel should ignite when the piston is up further than the exhaust port. if it backfires, its igniting after this, when the gasses or unburnt mix are flowing out, so i second timing.

Does your bikehave a powervalve? is this operating correctly?

good luck!
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spitfire123
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PostPosted: 12:23 - 08 Aug 2009    Post subject: Reply with quote

hi all,

got it sorted...


MY fault enterily.

turns out i put the pickup 25% out of posstion Shocked , i was sitting there for ages glaring at it an dit came to me ad the pickup wires dident look like they were routed propely.

anyway..now starts 1st time on the button...and ive set the balancer shaft up...but its still a bit vibratish even with it setup?

could it be im going to hhave to take my flywheel off again and try diferent firing points?


thanks Thumbs Up
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tshort2007
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PostPosted: 12:30 - 08 Aug 2009    Post subject: Reply with quote

BIG SLAPS ALL ROUND Smile

Glad you got it sorted. If you have vibration, its an indicatin of something not balanced. if the ballencer shafts are set up properly, then it may well be crank, flwheel, clutch, basically anything that rotates!

I have it on my AR, cant be arsed to sort it, and it gives a good arse massage when flying along at 80 Very Happy
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spitfire123
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PostPosted: 12:11 - 09 Aug 2009    Post subject: Reply with quote

tshort2007 wrote:
BIG SLAPS ALL ROUND Smile

Glad you got it sorted. If you have vibration, its an indicatin of something not balanced. if the ballencer shafts are set up properly, then it may well be crank, flwheel, clutch, basically anything that rotates!

I have it on my AR, cant be arsed to sort it, and it gives a good arse massage when flying along at 80 Very Happy


LOL
Laughing



Anyway...yea the vibrating ist that bad tbh....its ALLYWAYS been like it ever sconce ibe had it....the balancer shaft is set properly as ive tried varios possitions and the place its at now is best.

hopefully sheed be good to go now after all this time.

took it for a 3 mile test ride today with all fairings off.


wasnt bad Thumbs Up
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